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CONTENTS

Getting Other Information and Publications

Installation and Operating Instructions

Equpment Selection ............................................... 2
Locating the Furnace .............................................. 2
Duct Work ............................................................... 6
Installing a Cooling Unit .......................................... 6
Wiring

............................................................... 6

Oil Line Piping ........................................................ 8
Beckett AFG Oil Burner .......................................... 8
Beckett “CleanCut” Oil Pump ................................. 9
Beckett Solid State Igniter ...................................... 9
Beckett R7184B Primary Control ............................ 9
Beckett R7184B Primary Operational Guide ........ 10
Burner Set up and Adjustments ........................... 11
Burner Nozzle and Electrode Adjustments ........... 14
Ventilation and Combustion Air ............................ 14
Louvers and Grilles ............................................... 18
Venting

............................................................. 18

Thermostat ........................................................... 18
Fan & Limit Control ............................................... 18

TABLES

Table 1

Minimum Clearances ............................. 2

Table 2

Dimensions  Lo-Boy Models .................. 3

Table 3

Dimensions Hi-Boy Models .................... 4

Table 4

Dimensions Counterflow Models ............ 5

Table 5

Electrical Data ........................................ 7

Table 6

Furnace Data ........................................ 11

Table 7

Correlation of % of CO

2

, O

2

 and

Reserve Air .......................................... 13

Table 8

No. 2 Fuel Oil Efficiency Chart ............. 13

Table 9

Recommended Start-Up Settings ........ 13

Table 10 Round Duct Sizing ............................... 14
Table 11 Sq.Ft. Required as

Unconfined Space ................................ 15

Table 12 Minimum Ventilation Openings ............. 16
Table 13 Temperature Rise Ranges, Limit

Control Settings, and
Heating Blower Speeds ........................ 19

Table 14 Filter Sizes for Gas Furnaces ............... 20

FIGURES

Figure 1

Lo-Boy Models Dimensions ............... 3

Figure 2

Hi-Boy Models Dimensions ................ 4

Figure 3

Counterflow Models Dimensions ....... 5

Figure 4

Typical Installation Requirement
Front Flue .......................................... 7

Figure 5

Typical Single Inside
Tank Installation ................................. 8

Figure 6

Pressure Gauge Connection to
Pressure Gauge Port ....................... 12

Figure 7

Electrode Adjustments ..................... 14

Figure 8

All Air From Inside Building .............. 15

Figure 9

All Air From Outdoors ...................... 16

Figure 10

All Air From Outdoors Through
Ventilated Attic ................................. 17

Figure 11

All Air From Outdoors - Inlet Air
From Ventilated Crawl Space and
Outlet Air to Ventilated Attic ............. 17

Figure 12

Typical Installation of 16x25x1
Filter Rack ........................................ 20

Figure 13

Typical Installation of 20x25x1
Filter Rack ........................................ 20

Figure 14

Filter Installation - Counterflow
Models ............................................. 21

Figure 15

Filter Installation - Lo-Boy Models ... 24

Figure 16A Removal of Burner Only .................. 20
Figure 16B Removal of Entire Combustion

Chamber Mounting System ............. 25

Filters

Hi-Boy Models – Filter Locations & Removal
and Replacement Procedures .............................. 20
Counterflow Models  –  Filter Locations ............... 21
Lo-Boy Models  –  Filter Locations ....................... 22

Maintenance

Lubrication ............................................................ 23
Inspect Air Filter .................................................... 23
Final Inspeciton and Test ...................................... 23
Service Hints ........................................................ 23
Combination Combustion Chamber/Burner
Mounting System .................................................. 24
To Remove Burner Only ....................................... 24
To Remove Entire Combustion Chamber
Mounting System .................................................. 24
Common Causes of Trouble ................................. 26
Care of Finish ....................................................... 26
Cleaning of Furnace ............................................. 26
Blower System Resistance Curves ................ 27-30
Wiring Diagrams ............................................. 31-33

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Содержание FC085D36D

Страница 1: ...RY OR DEATH FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE IMPORTANT NOTICE THIS FURNACE IS NOT INTENDED FOR USE AS A...

Страница 2: ...ons 3 Figure 2 Hi Boy Models Dimensions 4 Figure 3 Counterflow Models Dimensions 5 Figure 4 Typical Installation Requirement Front Flue 7 Figure 5 Typical Single Inside Tank Installation 8 Figure 6 Pr...

Страница 3: ...Calculation for ACCA Manual J Residential Winter and Summer Air Conditioning Duct Design for Residential ACCA Manual D Winter and Summer Air Conditioning and Equipment Selection FOR MORE INFORMATION...

Страница 4: ...of the furnace dry and reduce rusting An oil burner must have a generous supply of combustion air to operate properly The flow of combustion and ventilating air must not be obstructed from reaching th...

Страница 5: ...a i D H J e z i S o N d e s U D 6 3 D 5 8 0 F L F D 6 3 D 5 8 0 R L F 3 2 3 2 4 1 7 4 4 1 7 4 4 1 0 4 4 1 0 4 0 2 x 2 2 0 2 x 2 2 6 1 x 2 2 6 1 x 2 2 t n o r F r a e R 6 6 4 3 4 1 5 1 x 0 2 x 6 1 1 x...

Страница 6: ...C s g n i n e p O m u n e l P G a i D e u l F A h t d i W B h t p e D C t h g i e H E x D y l p p u S H x F 2 n r u t e R 1 e z i S r e t l i F D 6 3 D 5 8 0 H F D 8 4 D 0 1 1 H F D 0 6 D 0 1 1 H F 3...

Страница 7: ...P G a i D e u l F A h t d i W B h t p e D C t h g i e H E x D 2 n r u t e R H x F y l p p u S 1 e z i S r e t l i F D 6 3 D 5 8 0 C F 3 2 2 1 9 2 6 5 0 2 x 2 2 9 1 x 8 1 6 0 2 x 0 1 0 2 x 5 1 j Washab...

Страница 8: ...be handled by a duct s sealed to the furnace casing and terminating outside the space containing the furnace This is to prevent drawing possible hazardous combustion products into the circulated air...

Страница 9: ...F L F 1 0 6 5 1 1 3 7 1 3 1 6 5 7 1 7 1 5 1 5 1 D 6 3 D 5 8 0 R L F 1 0 6 5 1 1 3 7 1 3 1 6 5 7 1 7 1 5 1 5 1 D 8 4 D 0 1 1 F L F 1 0 6 5 1 1 2 2 1 2 1 5 0 1 7 1 7 1 6 1 0 2 D 8 4 D 0 1 1 R L F 1 0 6...

Страница 10: ...ls of the highest quality The controls consist of a high voltage Beckett solid state igniter a Beckett CleanCut oil pump with an integral solenoid valve and a Beckett R7184B primary control These cont...

Страница 11: ...14 000 volt spark instead of a 10 000 volt spark of the iron core BECKETT R7184B PRIMARY CONTROL The R7184B Interrupted Electronic Oil Primary is a line voltage safety rated interrupted ignition oil...

Страница 12: ...On any given call for heat the control will allow three ignition trials After the three trials the control will go into a soft lockout mode The LED will flash 2 seconds on and 2 seconds off when in th...

Страница 13: ...es of taking the smoke tests and measuring the CO2 or O2 and flue gas temperature 7 The burner air adjustment shutters are factory set to the recommended start up settings as shown in Table 9 These se...

Страница 14: ...securely 10 Measure the stack temperature Subtract the room temperature to obtain the net reading and use the Efficiency Chart Table 8 to determine the steady state efficiency FIGURE 6 PRESSURE GAUGE...

Страница 15: ...5 7 9 3 7 6 2 7 7 1 1 6 4 8 8 0 7 8 5 5 8 1 4 8 7 2 8 3 1 8 9 9 7 5 8 7 0 7 7 6 5 7 2 4 7 8 2 7 4 1 7 0 1 1 7 0 8 8 5 6 8 0 5 8 5 3 8 0 2 8 5 0 8 0 9 7 5 7 7 0 6 7 5 4 7 0 3 7 5 1 7 0 0 7 3 0 1 TABLE...

Страница 16: ...DE ADJUSTMENTS BURNER NOZZLE AND ELECTRODE ADJUSTMENTS Check nozzle size as to conformance to installation requirements Install nozzle by screwing into hexagon adapter Refer to recommended start up se...

Страница 17: ...tal input rating of all appliances shall be provided TABLE 11 SQUARE FEET REQUIRED TO QUALIFY AS UNCONFINED SPACE l a t o T H U T B t u p n I e c a p S d e n i f n o c n U n I a e r A m u m i n i M t...

Страница 18: ...BTU per hour 70 square inches per gallon per hour of total input of all appliances in the enclosure FIGURE 9 APPLIANCES LOCATED IN CONFINED SPACES ALL AIR FROM OUTDOORS NOTE Each air duct opening sha...

Страница 19: ...e inches per gallon per hour of the total input rating of all appliances in the enclosure FIGURE 11 APPLIANCES LOCATED IN CONFINED SPACES ALL AIR FROM OUTDOORS INLET AIR FROM VENTILATED CRAWL SPACE AN...

Страница 20: ...are designed to be controlled with any 24V heating or heating cooling thermostat The heat cool thermostats must be designed for independent heat cool transformer circuits to assure that the 24V transf...

Страница 21: ...0 1 0 9 0 6 0 9 0 6 0 0 2 0 0 2 w o L w o L d e M 0 7 1 0 7 1 0 1 1 0 1 1 0 9 0 9 D 6 3 D 5 8 0 F L F 5 6 5 7 0 9 0 6 0 9 0 6 0 0 2 0 0 2 w o L d e M 0 3 2 0 3 2 0 4 1 0 4 1 0 1 1 0 1 1 D 8 4 D 0 1 1...

Страница 22: ...counterflow models require a bracket installation and final filter location projects into return air plenum attachment for furnace See Figure 14 Refer to Figure 14 for Lo Boy models which have filters...

Страница 23: ...uired in the furnace side and the bottom of the filter rack is aligned over the bottom of the 14 x 23 cutout The top of the filter rack rises approximately 6 inches above the top of the cutout The 3 i...

Страница 24: ...is accessible from the rear of the furnace by removing the blower filter access door The electrical switch should be turned off prior to removing the access door Refer to Figure 15 below FIGURE 15 FI...

Страница 25: ...e control Following is the method we recommend in checking the safety switch in this primary control A Flame Failure Simulate by shutting off oil supply manual valve while burner is on Within 9 second...

Страница 26: ...ndependently from the mounting system to perform basic annual service and inspection The mounting system is completely adjustable so exact alignment between the burner tube and combustion chamber may...

Страница 27: ...rom T T on primary control Remove 6 5 16 inch bolts from around front plate Next remove 2 5 16 inch nuts from upper right and left hand corners of the front plate Pull entire assembly straight back aw...

Страница 28: ...er and will destroy the chamber Refer to the Cleaning of Furnace section for proper cleaning methods COMMON CAUSES OF TROUBLE CAUTION To avoid accidents always open main switch OFF position when servi...

Страница 29: ...00 1200 1300 1400 0 0 1 0 2 0 3 0 4 0 5 External Static Pressure in Inches of Water CFM Standard Airflow HIGH MED LOW FH110D48D System Resistance Curves 800 1000 1200 1400 1600 1800 2000 0 0 1 0 2 0 3...

Страница 30: ...ANCE CURVES FH110D60D System Resistance Curves 1000 1200 1400 1600 1800 2000 2200 2400 0 0 1 0 2 0 3 0 4 0 5 External Stactic Pressure in Inches of Water CFM Standard Airflow HIGH MED HIGH External St...

Страница 31: ...0 1100 1200 1300 1400 1500 0 0 1 0 2 0 3 0 4 0 5 External Static Pressure in Inches of Water CFM Standard Airflow HIGH MED LOW FLF R110D48D System Resistance Curves 800 1000 1200 1400 1600 1800 2000 0...

Страница 32: ...0 3 0 4 0 5 External Static Pressure in Inches of Water CFM Standard Airflow HIGH MED LOW FLR140D60D System Resistance Curves 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 0 0 05 0 1 0 15 0 2 0 2...

Страница 33: ...Manual 2100 392 Page 31...

Страница 34: ...Manual 2100 392 Page 32...

Страница 35: ...Manual 2100 392 Page 33...

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