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The Versatile, Robust Wireless Network 
Designed for Process Applications.

Monitoring and control in processing applications are limited only by 

imagination. From tank levels to line pressure, from temperature to voltage—
anywhere along the line, the versatile SureCross™ Wireless Network can be deployed, 
scaled and redeployed. Adding new Nodes or establishing multiple networks 
within the same environment is turnkey. Bidirectional transmission with reliable 
performance capabilities make SureCross the first robust wireless network suited for 
a host of process applications.

The SureCross Wireless Network features a configurable default output condition 

that defines what happens if the system loses the RF signal. This unique network 
characteristic lets you define how all outputs on the network respond to a communication 
interruption or failure. The network can automatically return to normal operational 
status as the RF link is re-established. 

A SureCross Gateway can be positioned as a repeater to increase the transmission 

range. Data can be consolidated and monitored from a central location, enhancing 
production decision-making and response.

Wireless Monitoring Retrofit in a Pre-Certified Facility

New regulations in a pharmaceutical production facility stipulate the 
liquid level of all fluids must be closely monitored and logged. SureCross 
Nodes with 

Flex

Power™ and Banner U-GAGE® QT50U analog sensors 

quickly and easily facilitate this monitoring requirement without new 
construction and hardwiring.

Motor Temperature Monitoring and Control 

Monitoring motor temperature in a high-friction application is controlled by 
a line-powered SureCross Node and a Banner T-GAGE® temperature sensor. 
The SureCross Gateway transmits operational conditions to the plant control 
room using a digital output related to temperature setpoints within the 
sensor. The motor is powered down or up based on these temperatures.

Monitoring of Rotating Equipment

The SureCross wireless network eliminates complexities associated with 
data acquisition from rotating and moving machinery such as a rotating 
kiln. Crucial temperature data is acquired using a thermocouple and 
transmitted from the 

Flex

Powered SureCross Nodes to a remote Gateway 

in the plant’s control center. Excessive heat triggers an alarm. Data is 
always concentrated in the same location for processing or analysis, and 
physical risks to personnel are eliminated. 

Remote and Tank Farm Monitoring

Monitoring levels, pressure, flow rates or temperatures from difficult-to-
access platforms, towers and large tank farms has historically been a 
significant challenge. Today, 

Flex

Powered SureCross Wireless Nodes 

equipped with low-powered sensors can monitor and acquire data 
remotely, overcoming logistical hurdles and eliminating risk to personnel. 

Process Control and Monitoring

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EXAMPLE  APPLICATIONS

Applications

Courtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering.com

Содержание Wireless Network

Страница 1: ...Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 General Inquiries 800 670 4183 www stevenengineering com...

Страница 2: ...ptions 20 SureCross Configuration 21 SureCross Configured Kits 22 SureCross Gateway and Node Models 23 SureCross Accessories 24 SureCross Antenna Options 26 SureCross Specifications and Dimensions 27...

Страница 3: ...switched between different frequency channels in a pseudorandom sequence known by both the transmitter and the receiver pair FHSS is useful for sending small redundant packets of data in a high inter...

Страница 4: ...are integrated into existing control systems Assets are unlocked Vast new monitoring and actuating capabilities can be easily created SureCross provides the means to fulfill the promise of comprehens...

Страница 5: ...es a Gateway system controller and one or moreNodesthatmonitorand orcontrolI Oinremotelocations Nodesareeasilydeployed throughout a facility for gathering data to be concentrated at the Gateway Instal...

Страница 6: ...6 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 General Inquiries 800 670 4183 www stevenengineering com...

Страница 7: ...ld Gateways and Nodes are rugged completely integrated and packaged solutions designed for mounting flexibility extreme durability and plug and play installation Wiring terminals are readily accessibl...

Страница 8: ...ion is enhanced through TDMA ensuring each Node a time slot for transmission G A T E W A Y SureCross Powerful Capabilities Sophisticated Functionality Tests Signal Integrity Locally Every SureCross ne...

Страница 9: ...r PG 7 Gland Ports threaded ports accept provided cable glands or blanks J Versatile Mounting 10 M5 hardware included with optional DIN rail mount adapter K 5 Pin M12 Euro style Quick Disconnect Fitti...

Страница 10: ...yed wherever additional monitoring is desired without hardwiring and conduit Control capabilities featuring Banner sensors and a wide range of industrial communication protocols can also be added 10 C...

Страница 11: ...ors quickly and easily facilitate this monitoring requirement without new construction and hardwiring Motor Temperature Monitoring and Control Monitoring motor temperature in a high friction applicati...

Страница 12: ...tually eliminate human error from parts picking and assembly processes Wireless parts call automation keeps line inventories replenished and saves floor space Manufacturing assembly kitting and verifi...

Страница 13: ...onitoring system thatinstantlyintegratesintoalegacyoverheadconveyorwithoutnewhardwiring Nodes travel with the product providing remote monitoring and control using the Wireless Gateway 13 Courtesy of...

Страница 14: ...formance and bidirectional Rx Tx communication capabilities of SureCross to deliver the first practical wireless network for monitoring and control FHSS communication protocol plus fully acknowledged...

Страница 15: ...unpredictable events that can lead to the loss of livestock EthanolPlantWaterMonitoring Ethanol processing facilities can use millions of gallons of water per day SureCross Wireless Nodes equipped wit...

Страница 16: ...gofhoppers tankandfreightcarsforloadingandunloading EZ LIGHT signals indicate rail car position to optimally align cars to spouts elevators and nozzles for more efficient transfers 16 Courtesy of Stev...

Страница 17: ...operation Automated Car Wash Detection Vehicle presence is detected by an in ground embedded M GAGEWireless Sensor Node that activates the automated car wash system to power up and trigger the entry...

Страница 18: ...s challenges can be quickly addressed with any number of photoelectric proximity sensors contact closures switches and detection sensors that when connected to a Node can communicate wirelessly to the...

Страница 19: ...SureCross FlexPower Node and a Banner MINI BEAM sensor provide a discrete peel and stick monitoring and counting solution Moved about the location to assess retail traffic and optimal store layout thi...

Страница 20: ...bus TCP IP EtherNet IP How much I O SureCross can provide Up to 4 Analog IN current voltage Up to 8 Discrete IN sinking sourcing Up to 4 Analog OUT current voltage Up to 8 Discrete OUT sinking sourcin...

Страница 21: ...Configuration FlexPower Settings Custom Solution SureCross Unlimited Solutions Whatever the demands of your application configurable Gateways and Nodes can be set to solve your most challenging remot...

Страница 22: ...G N N Analog Discrete FlexPower Systems ENGINEEREDAPPLICATIONS SureCross Unlimited Solutions This application employs a configurable Gateway a FlexPower Node and a 10 to 30V dc Node The Gateway provid...

Страница 23: ...N 2 OUT sourcing sourcing Analog 2 IN 2 OUT 0 20 mA 0 20 mA Internal 131295 DX80N9X6S2P2M2M2 External DX80N2X6W2P2M2M2 2 4 GHz Internal DX80N2X6S2P2M2M2 External Model Number Frequency I O Notes Anten...

Страница 24: ...Euro QD IP67 131596 DX121 Module driven by six lithium primary batteries 131628 Replacement lithium primary battery model number is BWA BATT 001 Model Number Voltage Supplied Description Connection Ho...

Страница 25: ...st complete and integrated line of sensing products No matter what industry you re in or products you manufacture Banner has the right sensors to automate your plant improve overall efficiency quality...

Страница 26: ...er Cables Various cables with many connector types can be used to interface antennas and other accessories to SureCross devices High Performance Omni Provide Omni directional coverage and can be used...

Страница 27: ...ting Temperature 40 to 85 C electronics 20 to 80 C LCD Operating Humidity 95 max relative non condensing Shock and Vibration IEC 68 2 6 and IEC 68 2 7 Shock 30g 11 milliseconds half sine wave 18 shock...

Страница 28: ...544 3213 bannerengineering com email sensors bannerengineering com PRINTED IN U S A Copyright 2007 Banner Engineering Corp P N 131620 1 888 3 SENSOR 1 888 373 6767 Courtesy of Steven Engineering Inc 2...

Страница 29: ...edure To change the IP address of a Windows 2000 computer do the following Typical IP Address 192 168 0 2 Default IP Address 192 168 0 1 Click Start Network and Dial up Connections Local Area Connecti...

Страница 30: ...o change the IP address of a Windows XP computer do the following Typical IP Address 192 168 0 2 Default IP Address 192 168 0 1 2 Click Start Connect To Show All Connections Click Properties Write dow...

Страница 31: ...uter Procedure To change the IP address of a Windows NT computer do the following Typical IP Address 192 168 0 2 Default IP Address 192 168 0 1 1 2 Click Start Settings Control Panel Write down the ex...

Страница 32: ...Address 192 168 0 2 Default IP Address 192 168 0 1 Click the IP Address tab Write down the existing address of your PC before changing it Choose Specify an IP Address Change the IP Address to 192 168...

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