Banner A-GAGE High-Resolution MINI-ARRAY MAHCIN-1 Скачать руководство пользователя страница 24

P/N 64118 rev. B

Control Module Configuration

24

Banner Engineering Corp. 

• 

Minneapolis, U.S.A.

www.bannerengineering.com  •  Tel: 763.544.3164

5.3.3 Scanning Method

The control module may be configured for one of three scanning methods (Figure 5-12): 

•  Straight scan  

•  Single-Edge scan 

•  Double-Edge scan 

Straight Scan

 is the default mode in which all beams are scanned in sequence from the 

bottom end (cable end) to the top end of the array. This scanning method requires the 

longest scan times and provides the smallest object detection size (2.5 mm, 0.1" diameter).

Single-Edge Scan

 is used to measure the height of a single object. A good application 

for this scanning method is box height measurement. For Single-Edge Scan, the System 

always activates the first beam channel (nearest the cable end, or “bottom”). If the first 

beam is blocked, the sensor will perform a binary search to hunt for the last beam 

blocked. Single-Edge Scan works as follows:
1.   The receiver scans only the bottom beam until that beam is blocked. 
2.   When the bottom beam is blocked, the sensor looks to see whether the middle beam 

is blocked or made (unblocked). 

3.   If the middle beam is made (unblocked), the sensor checks the bottom quarter beam; 

if the middle beam is blocked, the sensor checks the top quarter beam. (This is called 

a binary search; see Figure 5-13.)

4.   This routine continues to “narrow the field” until the edge is found. 
Note that the receiver always checks the bottom beam first, and only if that beam is 

blocked does the binary search continue. Therefore, Single-Edge Scan will not work in 

instances where an item that does not block the first beam is to be measured. Single-Edge 

Scan is also ineffective if the object does not present a continuous blocked pattern. In 

other words, Single-Edge Scan is used for single, solid objects that block the first beam.

Figure 5-12.     Scanning Method selections 

 

  (PSF Configuration screen)

DIA

GNOSTICS

Error N

o.

Error T

ype

Error N

o.

Error T

ype

Syste

m O

K

4

Emit

ter Er

ror

1

Alig

n / b

lank

5

Seria

l Com

m

2

Outp

ut Sh

ort

6

EEPR

OM

3

E / R

 Mism

atch

7

CPU

 Erro

r

4

Rece

iver E

rror

8

Null /

 Span

1

POW

ER

2 - T

X

3 - R

X

5 - C

OM

ALI

GNM

ENT

SW

ITC

H

DIA

GNO

STI

CS

IND

ICA

TOR

RS-2

32

MA

HCN

-1

HIG

H R

ESO

LUT

ION

 MIN

I-AR

RAY

 CO

NTR

OLL

ER

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

1

+

NC

NC

10-

30V

dc

GAT

E

NC

TX

TX

+12

V

BR

EM

TR

RCV

R

BU

BK

5 W

ires

WH

30V

150

mA

 MA

X

OUT

PUT

#1

COM

DRN

T/R

T/R

16-

30V

 dc

1A 

MA

X

POW

ER

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

OUTPUT

ALARM

GA

TE

ALIGN

+

F1

30V

(MA

X)

150

mA

 MA

X

ALA

RM

10-

30V

dc

ALI

GN

RS-

485

+

High-Resolution

Emitter

MAHCN-1

Control Module

High-Resolution

Receiver

Beam #1 of 64

Blocked

Beam #48

Clear

Beam #32

Blocked

Beam #44

Clear

Beam #40

Blocked

Beam #42

Blocked

Beam #43

Blocked

Step #2

Step #1

Step #3

Step #4

Step #5

Step #6

Step #7

Figure 5-13.   Finding an edge using a binary search

Содержание A-GAGE High-Resolution MINI-ARRAY MAHCIN-1

Страница 1: ...Alignment routine equalizes gain of each beam for reliable 2 5 mm 0 10 object detection throughout the array Host computer or PLC may be used to initiate scans and or process scan data Unique addresse...

Страница 2: ...P N 64118 rev B 2 Banner Engineering Corp Minneapolis U S A www bannerengineering com Tel 763 544 3164...

Страница 3: ...8 5 2 2 Software Alignment Routine 19 5 2 3 Blanking 20 5 3 Programming Control Module Response 21 5 3 1 Selected Controller and Serial Connection 23 5 3 2 Control Mode Selection 23 5 3 3 Scanning Met...

Страница 4: ...System configuration A host computer or PLC may be used to control and or receive input from the System Sensors are available in 12 array lengths from 163 mm to 1951 mm 6 4 to 76 8 in 163 mm 6 4 incre...

Страница 5: ...2 256 320 384 448 512 576 704 Emitter and Receiver Models Cables Configure and monitor the System with the supplied software and any PC compatible computer running Windows XP Vista or 7 via an RS 232...

Страница 6: ...ion 5 3 5 for more information on outputs Alarm output discrete output 2 conducting and gate signal received a green LED signals that the sensors are properly aligned A segmented LED Diagnostics Indic...

Страница 7: ...patible computer running Windows The menu driven program walks the user through the many scanning and output options After the desired options are selected the user can save the combination of selecti...

Страница 8: ...indicates sensors misaligned or one or more beam s blocked Connections Sensors connect to controller using two 5 conductor quick disconnect cables one each for emitter and receiver ordered separately...

Страница 9: ...MAHR26A Receiver 724 mm 28 5 756 mm 29 7 MAHE32A Emitter MAHR32A Receiver 887 mm 34 9 918 mm 36 2 MAHE38A Emitter MAHR38A Receiver 1049 mm 41 3 MAHE45A Emitter MAHR45A Receiver 1215 mm 47 8 1246 mm 49...

Страница 10: ...1V 10 mA and 1 5V 150 mA Serial Data Outputs RS 232 or RS 485 interface Up to 15 control modules may be given unique addresses on one RS 485 party line ASCII or binary data format 9600 19 2K or 38 4K...

Страница 11: ...4118 rev B 81 0 mm 3 19 115 0 mm 4 53 106 0 mm 4 17 35 0 mm 1 38 DIN mounting slot Slot for M3 5 screws 2 5 5 mm 0 22 69 0 mm 2 72 5 0 mm 0 20 96 0 mm 3 78 Figure 2 2 Control module dimensions Specifi...

Страница 12: ...vibration isolators and M4 Keps nuts all supplied See Figure 3 1 Standard M4 or 8 32 bolts may be substituted and the vibration isolators eliminated in situations where the emitter and receiver are no...

Страница 13: ...st point in the same direction Measure from one or more reference planes e g the building floor to the same point s on the emitter and receiver to verify their mechanical alignment If the sensors are...

Страница 14: ...x 0 10V ANALOG OUTPUT 2 25 mA max 0 10V ANALOG OUTPUT 1 DISCRETE OUTPUT 2 ALARM 150 mA max Figure 3 4 MAHCVP 1 hookup 30V dc max POWER 1 16 30V dc 1 A max 10 30V dc GATE SIGNAL 30V dc 2 3 4 5 6 7 8 9...

Страница 15: ...e open collector output transistor of a dc sensing device The gate signal controls scanning when one of four Gate options is selected in the Control Mode Selection menu of the PSF configuration routin...

Страница 16: ...engineering com as required 2 Insert the Software CD into the CD drive If the program does not auto start browse to your CD drive click Setup exe then select START then select RUN 2 The Welcome dialog...

Страница 17: ...m supports serial communication via the COM1 COM20 port of the computer Highlight the desired serial port to select it a bullet will appear next to the selected option then select Save Settings on Exi...

Страница 18: ...ervice the Diagnostics Indicator will show or see Figure 5 4 5 2 1 Push button Alignment Routine At installation or whenever the emitter and or receiver is moved the System should be re aligned Press...

Страница 19: ...ore Control module Settings Auto Blanking Abort Auto Blanking Save to File Read From File Cancel OK and Edit To access any of these sub routines first press Stop then the selected option Start command...

Страница 20: ...n to Run mode again press the Alignment switch for 3 seconds When the System is ready for operation and configured for beams to be blanked the period on the Diagnostics Indicator will remain lit showi...

Страница 21: ...ed for beams to be blanked the period on the Diagnostics Indicator will remain lit showing see Figure 5 4 Figure 5 8 Edit channel blank state screen showing beam 22 and beams 35 42 blanked beams 65 80...

Страница 22: ...ngle Edge scan requires the target object to block beam 1 closest to the sensors cabled ends then conducts a time saving binary search to hunt for the target s overall height one variable edge Double...

Страница 23: ...an control method it is used in most analog output applications and whenever continuous updating of the outputs is acceptable Host Mode allows the control module to communicate with a host computer or...

Страница 24: ...e Figure 5 13 4 This routine continues to narrow the field until the edge is found Note that the receiver always checks the bottom beam first and only if that beam is blocked does the binary search co...

Страница 25: ...provide a solid obstruction the size of the object will determine the maximum step size Figure 5 14 Sensor response time is a function of sensor length and scanning method Typical scan times are show...

Страница 26: ...ssigned to any one of the available outputs see Figure 5 18 Each output can be set for MEAS1 MEAS2 MEAS1 Inverted or MEAS2 Inverted 5 3 5 Analog Output Configuration Analysis Mode Assignment Analog ou...

Страница 27: ...values will be at mid range 5 3 6 Zero Value Zero value is used to specify the analog output when the measurement mode value is zero The user can select an analog output of LAST NULL or SPAN LAST Outp...

Страница 28: ...at each set point High and Low to cause the associated output to change state Hysteresis prevents unstable output conditions when the scan analysis value exactly matches one of the set points The defa...

Страница 29: ...two Scan Analysis Mode selections can be active ALL Mode the status of each beam in the light screen array will be transmitted for each scan In ALL mode blanked channels are transmitted as unblocked...

Страница 30: ...t transmission of the three byte identification string header string associated with either ASCII or Binary data formats The header string consists of two bytes at the start of the data and a terminat...

Страница 31: ...ponse to the currently loaded PSF select Execute Figure 5 26 The Measurement Output screen will appear Figure 5 29 select Run The table will display the status for the selected measurement mode s incl...

Страница 32: ...n Receiver DIN Rail Mountable Control Module HIGH RESOLUTION MINI ARRAY CONTROLLER ALIGNMENT SWITCH POWER POWER DIAGNOSTICS INDICATOR 2 TX 3 RX 5 COM RS 232 MAHCVP 1 OUTPUT ALARM GATE ALIGN 1 16 30V d...

Страница 33: ...t array alignment is satisfactory To improve alignment adjust the position of the emitter and receiver until the green LED lights making sure that no unblanked beams are interrupted Then use one of th...

Страница 34: ...ter A msg 2 83 assume initiation byte which is the ASCII letter S The host transmits this three byte message at the defined baud rate The format is one start bit one stop bit even parity and eight dat...

Страница 35: ...the control module sends the status of a clear condition only on the first clear scan After that the control module will continue to scan but will not transmit data until the sensor is again blocked...

Страница 36: ...Meas Mode causes the control module to retain the maximum measurement values for a given object These values are transmitted either immediately after the control module is cleared or when prompted by...

Страница 37: ...37 Banner Engineering Corp Minneapolis U S A www bannerengineering com Tel 763 544 3164 P N 64118 rev B Banner Engineering Corp Minneapolis U S A www bannerengineering com Tel 763 544 3164...

Страница 38: ...unobstructed from the emitter to the receiver same as a made or unblocked beam Excess Gain A measurement of the amount of light falling on the receiver from the emitter over and above the minimum amo...

Страница 39: ...39 Banner Engineering Corp Minneapolis U S A www bannerengineering com Tel 763 544 3164 P N 64118 rev B Banner Engineering Corp Minneapolis U S A www bannerengineering com Tel 763 544 3164...

Страница 40: ...ANTIES WHETHER EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND WHETHER ARISING UNDER COURSE OF PERFORMANCE COURSE OF DEALING OR...

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