Band-it Ultra-Lok UL9010 Скачать руководство пользователя страница 9

 

 

BAND-IT-IDEX, Inc. 
A Unit of IDEX Corporation 
4799 Dahlia Street 
Denver, CO 80216-0307 USA 
Ph: 1-800-525-0758 
Fax: 1-800-624-3925

 

Document # P44987 Rev. N 

© Copyright  

BAND-IT-IDEX, Inc. 2011 

All rights reserved 

www.BAND-IT-IDEX.com 

 

Page 9 of 14 

UL9010 

Ultra-Lok

 Tool  

 

Clamp Application 
Free-End Clamps 
 

Incorrect position of 
tool while tensioning 

 

Warning: 

 Always wear safety glasses when operating tool.  

 
 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
 
                                                    

 
 
 
 
 
 

1.  Break  off  an  Ultra-Lok

 

Free-End  tie  from  the  roll. 
Slide the buckle onto band 
with 

indented 

arrows 

pointing  in  same  direction 
and  same  side  up.    Slide 
buckle  all  the  way  onto 
band  until  it  comes  to  a 
stop  between  the  two 
buckle dimples at opposite 
end of tie. 

2.  Wrap  tie  around  object  to  be  clamped. 

Insert  the  tie  through  buckle  once  for 
single-wrap  or  twice  for  double-wrap. 
Double-wrapped  clamps  have  more     
than 3 times the loop-tensile strength. 

3.  If  desired,  you  may  pre-form  a 

clamp  in  the  same  fashion  as 
step  2,  or  use  a  preformed 
clamp in place of a Free-End. 

4.  Position  the  clamp  on  the 

object  you  are  clamping. 
Pull  the  wrapped  clamp 
hand-tight.  Slightly  bend 
the  tail  up  to  keep  the 
clamp in place. 

5.  Actuate  drill  until  tension  block  is  all  the 

way  forward  against  the  tool  body.  Set 
drill  to  clock-wise  rotation.  With  cut-off 
handle  down  as  shown,  insert  clamp  tail 
into tool head slot. Actuate drill until drill’s 
built-in clutch disengages. If tension block 
comes  near  its  end  of  travel,  release 
actuator  switch  and  reverse  drill  to  pull 
more  on  clamp  tail.  Excessive  use  of 
disengaging  clutch  indicated  by  a  loud 
ratcheting sound leads to premature wear 
of tension screw. 

6.      Pull  the  cut-off  handle  forward 

to  cut  tail  off  and  form  a  lock, 
then  return  handle  to  the  down 
position. Reverse drill and  feed 
clamp  tail  out  of  tool.  Do  not 
force tool against clamp; it may 
result  in  a  folded  clamp  tail. 
Break  away  clamp  tail  (if 
necessary)  by  bending  it  up 
and  down.  Tap  down  buckle 
shroud to complete clamp. Tool 
is ready for next clamp. 

Push all the 
way forward to 
a solid stop. 
DO NOT JAM 
THE CUT-OFF  
HANDLE 
FORWARD 
BEYOND 
INTENDED 
TRAVEL  
DURING 
OPERATION

 

 

Correct position of 
tool while tensioning 

 

DO NOT 
FEATHER  
the drill’s 
TRIGGER when 
tensioning a 
clamp. 
USE FULL 
SPEED OF 
TOOL 

Start 1.5” from buckle to 
ensure adequate tension 
screw engagement 

Содержание Ultra-Lok UL9010

Страница 1: ... IT IDEX Inc 2011 All rights reserved www BAND IT IDEX com Page 1 of 14 UL9010 Ultra Lok Tool Operating Instructions UL9010 Ultra Lok Tool Table of Contents Warranty Safety Guidelines Contents 2 Setup Instructions 3 4 Settings 5 Parts List 6 Troubleshooting 7 Assembly Instructions 8 Clamp Application Free End 9 10 Preformed 11 Maintenance 12 13 Blade Change 14 ...

Страница 2: ...ot in the way of the clamp being applied Tensioning the clamp can be stopped immediately by releasing the trigger Detailed instructions are in this manual and the operator is advised to read it and become familiar with operating the tool IMPORTANT When clamping a hose end remember that a tighter clamp keeps the fitting more secure but excess tension could damage the hose Fitting stem must have pro...

Страница 3: ...gths up to 50 feet 12 gauge cord required if running longer than 50 feet 10 gauge cord if running over 100 feet 2 To mount drill onto BAND IT Ultra Lok tool First use the two 10 32 x 3 8 screws supplied with tool to tighten tool adapter body to the tool With adapter clamp on tool adapter body insert drill into back of tool through the adapter clamp Turn drill manually to desired position in relati...

Страница 4: ...All rights reserved www BAND IT IDEX com Page 4 of 14 UL9010 Ultra Lok Tool Setup Instructions Note Some components are not visible in this illustration NOTE Alignment is critical for proper tool function Tension Screw Safety Clutch When installing the tool on the drill be careful to align the end of the Tension Screw with the slot in the end of the safety clutch as shown above ...

Страница 5: ... pulsate Excessive pulsation more than twice will result in more tension applied to the clamp Use of Alternate Drills NOTE These torque settings are suggested settings only individual tools should be adjusted for the clamping application IMPORTANT Larger sizes of preformed clamps 5 and up may require a lower setting to avoid over stressing the lock and creating potentially unsafe assemblies Inspec...

Страница 6: ...M00587 1 Tool Head Fin UL 2 M09787 1 Cutter Blade UL 3 M08687 1 Cutter Knife UL 4 M08987 1 Cam Cut off UL 5 M09087 1 Tension Block Mach UL 6 UL1219 1 Handle Assembly Includes Handle Handle Grip and Pins 7 M00987 1 Tension Screw Fin 8 M08887 1 Gripper UL 9 M01787 1 Plate Back Cast Fin 10 M09187 1 Gripper Guide UL 11 M02387 1 Plate Release cast fin 12 M00287 1 Roller Cut off Fin 13 M01388 1 Pin 187 ...

Страница 7: ...s equipped with its own internal safety clutch If this clutch disengages usually above torque setting 6 reduce torque setting and lubricate tension screw Do not confuse this clutch with the coupling between drill and tool 4 Safety clutch between drill and tool releases prematurely Make sure tool is fully seated on drill and safety clutch is fully engaged with tip of tension screw Loosen clamping s...

Страница 8: ...TRUCTIONS 17 9 5 Component under spring load when assembled 10 7 32 Brush lubricant evenly on threads 2 Places 26 31 8 16 32 31 All around inside profile both sides Tension Gripper Assembly Tool Head Assembly See page 6 for parts list M09387 Optional Shear Plate Insert can be substituted for M09887 13 31 2 Places 2 Places 24 4 Lubricate both sides 31 2 Places 21 32 15 14 2 33 3 12 31 1 25 31 Compo...

Страница 9: ... wrapped clamp hand tight Slightly bend the tail up to keep the clamp in place 5 Actuate drill until tension block is all the way forward against the tool body Set drill to clock wise rotation With cut off handle down as shown insert clamp tail into tool head slot Actuate drill until drill s built in clutch disengages If tension block comes near its end of travel release actuator switch and revers...

Страница 10: ...ree End Clamp Visually inspect lock Buckle Shroud Lock sheared in center and formed inside shroud SIDE VIEW Completed Free End Clamp with buckle shroud tapped down as required Completed clamp should appear as shown Important Visually inspect lock formed in band as shown If lock has slipped under the sheared surface of the buckle remove clamp and install a new one at reduced tension by lowering the...

Страница 11: ...cond time prior to forming the lock and cutting the excess clamp tail This allows hose to settle under the band of the clamp This hose material attribute is called Cold Flow Finally complete clamp by tapping down the buckle shroud as described above Important Visually inspect lock formed in band as shown If lock has slipped under the sheared surface of the buckle remove clamp and install a new cla...

Страница 12: ...ove blade mounting screws 2 places and slide blade free Paper clip may be used to push bearing components out of blade Wipe lubricant from all components and examine for wear If ball or bearing tips appear heavily worn replace with new parts Note ball is made from hard tungsten carbide material do not replace with regular ball bearing A smooth indention from ball in the bearing tips is normal 4 To...

Страница 13: ...screw is stuck use a punch and tap the center of the screw from the back end of the tool Turn tension screw out of tension block Lubricate new tension screw with Molybdenum Disulfide lubricant or equivalent Install new tension screw in reverse order making sure that back end of tension screw extends well beyond the back end of the tension block Push the assembly all the way back and extend the rou...

Страница 14: ...emove entire head from tool in order to remove blade Figure 1 Remove the adapter plate from the blade 4 Align the adapter plate M09387 with the blade M09787 so that the guide is facing up Incorrect placement will not allow bands to be inserted into the tool Figure 1 Note To convert tool back to replace insert with insert M09887 and follow same instructions Be sure to retain unused shear plate for ...

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