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Band-it Ultra-Lok UL9010, Руководство по эксплуатации

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BAND-IT-IDEX, Inc. 
A Unit of IDEX Corporation 
4799 Dahlia Street 
Denver, CO 80216-0307 USA 
Ph: 1-800-525-0758 
Fax: 1-800-624-3925

 

Document # P44987 Rev. N 

© Copyright  

BAND-IT-IDEX, Inc. 2011 

All rights reserved 

www.BAND-IT-IDEX.com 

 

Page 12 of 14 

UL9010 

Ultra-Lok

 Tool  

 

Maintenance 
 

 
 
 
 

1.  Lubricate  tension  screw  with  molybdenum  disulfide  lubricant  or 

equivalent approximately every 500 clamps.  
Make  sure  the  tension  block  is  all  the  way  forward  against  the  tool 
head.    Insert  tip  of  the  Lubricating  syringe  into  slot  on  top  of  tool 
body. Press the tip against the tension screw just behind the tension 
block  and  squeeze  out  approximately  ½”  long  bead  of  lubricant. 
Remove syringe, and actuate tool without a clamp a couple of times 
to spread lubricant evenly on tension screw.  

 

To order more lubricant, specify BAND-IT #C23199 
 

2.  Every  500-1000  clamps,  depending  on  tension  setting,  inspect  and 

repack front  bearing  with  same  lubricant.  Turn  load  bearing  tip  and 
small bearing tip over for a new bearing surface.   
 

3.  To  gain  access  to  bearing  components:  With  the  tension  body 

already  separated  from  the  power  drill,  remove  blade  mounting 
screws (2 places) and slide blade free. Paper clip may be used to 
push  bearing  components  out  of  blade.  Wipe  lubricant  from  all 
components  and  examine  for  wear.  If  ball  or  bearing  tips  appear 
heavily  worn,  replace  with  new  parts.  Note:  ¼”  ball  is  made  from 
hard  tungsten  carbide  material,  do  not  replace  with  regular  ball 
bearing. (A smooth indention from ball in the bearing tips is normal) 

 
4. To re-assemble bearing components: wipe blade cavity clean. Push 

small bearing tip into blade cavity. Apply lubricant to ball and push 
into  blade cavity and fill remaining space  with  lubricant. Push load 
bearing tip firmly into blade cavity, some lubricant will be squeezed 
out.  Re-attach  blade  to  tool  head,  making  sure  that  Load  Bearing 
Tip  extends  into  tension  screw.  While  turning  blade  mounting 
screws  into  blade,  push  on  blade  rearwards.  Tighten  screws  to 
approximately 120 in-lbs. 

 
5. When replacing worn blade follow instructions above to properly re-

assemble bearing components. 

 

Tool 
body 

Tool head 
Item 1 

Lubricating 
Syringe 
Reorder 
#C23199 

Bearing Lubrication Detail 

Small Bearing Tip  
Item 14 

¼” Ball 
Item 15 

Load Bearing Tip 
Item 16 

Access hole to push 
out components (use 
paper clip) 

Blade 
Item 2 

Blade Cavity 
(must be packed 
with lubricant) 

Tension Screw 
Item 7 

Blade mounting 

screws 

Item 21 

Содержание Ultra-Lok UL9010

Страница 1: ... IT IDEX Inc 2011 All rights reserved www BAND IT IDEX com Page 1 of 14 UL9010 Ultra Lok Tool Operating Instructions UL9010 Ultra Lok Tool Table of Contents Warranty Safety Guidelines Contents 2 Setup Instructions 3 4 Settings 5 Parts List 6 Troubleshooting 7 Assembly Instructions 8 Clamp Application Free End 9 10 Preformed 11 Maintenance 12 13 Blade Change 14 ...

Страница 2: ...ot in the way of the clamp being applied Tensioning the clamp can be stopped immediately by releasing the trigger Detailed instructions are in this manual and the operator is advised to read it and become familiar with operating the tool IMPORTANT When clamping a hose end remember that a tighter clamp keeps the fitting more secure but excess tension could damage the hose Fitting stem must have pro...

Страница 3: ...gths up to 50 feet 12 gauge cord required if running longer than 50 feet 10 gauge cord if running over 100 feet 2 To mount drill onto BAND IT Ultra Lok tool First use the two 10 32 x 3 8 screws supplied with tool to tighten tool adapter body to the tool With adapter clamp on tool adapter body insert drill into back of tool through the adapter clamp Turn drill manually to desired position in relati...

Страница 4: ...All rights reserved www BAND IT IDEX com Page 4 of 14 UL9010 Ultra Lok Tool Setup Instructions Note Some components are not visible in this illustration NOTE Alignment is critical for proper tool function Tension Screw Safety Clutch When installing the tool on the drill be careful to align the end of the Tension Screw with the slot in the end of the safety clutch as shown above ...

Страница 5: ... pulsate Excessive pulsation more than twice will result in more tension applied to the clamp Use of Alternate Drills NOTE These torque settings are suggested settings only individual tools should be adjusted for the clamping application IMPORTANT Larger sizes of preformed clamps 5 and up may require a lower setting to avoid over stressing the lock and creating potentially unsafe assemblies Inspec...

Страница 6: ...M00587 1 Tool Head Fin UL 2 M09787 1 Cutter Blade UL 3 M08687 1 Cutter Knife UL 4 M08987 1 Cam Cut off UL 5 M09087 1 Tension Block Mach UL 6 UL1219 1 Handle Assembly Includes Handle Handle Grip and Pins 7 M00987 1 Tension Screw Fin 8 M08887 1 Gripper UL 9 M01787 1 Plate Back Cast Fin 10 M09187 1 Gripper Guide UL 11 M02387 1 Plate Release cast fin 12 M00287 1 Roller Cut off Fin 13 M01388 1 Pin 187 ...

Страница 7: ...s equipped with its own internal safety clutch If this clutch disengages usually above torque setting 6 reduce torque setting and lubricate tension screw Do not confuse this clutch with the coupling between drill and tool 4 Safety clutch between drill and tool releases prematurely Make sure tool is fully seated on drill and safety clutch is fully engaged with tip of tension screw Loosen clamping s...

Страница 8: ...TRUCTIONS 17 9 5 Component under spring load when assembled 10 7 32 Brush lubricant evenly on threads 2 Places 26 31 8 16 32 31 All around inside profile both sides Tension Gripper Assembly Tool Head Assembly See page 6 for parts list M09387 Optional Shear Plate Insert can be substituted for M09887 13 31 2 Places 2 Places 24 4 Lubricate both sides 31 2 Places 21 32 15 14 2 33 3 12 31 1 25 31 Compo...

Страница 9: ... wrapped clamp hand tight Slightly bend the tail up to keep the clamp in place 5 Actuate drill until tension block is all the way forward against the tool body Set drill to clock wise rotation With cut off handle down as shown insert clamp tail into tool head slot Actuate drill until drill s built in clutch disengages If tension block comes near its end of travel release actuator switch and revers...

Страница 10: ...ree End Clamp Visually inspect lock Buckle Shroud Lock sheared in center and formed inside shroud SIDE VIEW Completed Free End Clamp with buckle shroud tapped down as required Completed clamp should appear as shown Important Visually inspect lock formed in band as shown If lock has slipped under the sheared surface of the buckle remove clamp and install a new one at reduced tension by lowering the...

Страница 11: ...cond time prior to forming the lock and cutting the excess clamp tail This allows hose to settle under the band of the clamp This hose material attribute is called Cold Flow Finally complete clamp by tapping down the buckle shroud as described above Important Visually inspect lock formed in band as shown If lock has slipped under the sheared surface of the buckle remove clamp and install a new cla...

Страница 12: ...ove blade mounting screws 2 places and slide blade free Paper clip may be used to push bearing components out of blade Wipe lubricant from all components and examine for wear If ball or bearing tips appear heavily worn replace with new parts Note ball is made from hard tungsten carbide material do not replace with regular ball bearing A smooth indention from ball in the bearing tips is normal 4 To...

Страница 13: ...screw is stuck use a punch and tap the center of the screw from the back end of the tool Turn tension screw out of tension block Lubricate new tension screw with Molybdenum Disulfide lubricant or equivalent Install new tension screw in reverse order making sure that back end of tension screw extends well beyond the back end of the tension block Push the assembly all the way back and extend the rou...

Страница 14: ...emove entire head from tool in order to remove blade Figure 1 Remove the adapter plate from the blade 4 Align the adapter plate M09387 with the blade M09787 so that the guide is facing up Incorrect placement will not allow bands to be inserted into the tool Figure 1 Note To convert tool back to replace insert with insert M09887 and follow same instructions Be sure to retain unused shear plate for ...

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