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BAND-IT-IDEX, Inc. 
A Unit of IDEX Corporation 
4799 Dahlia Street 
Denver, CO 80216-0307 USA 
P: 1-800-525-0758 
F: 1-800-624-3925

 

Document # P07986 Rev. F  

© Copyright  

BAND-IT-IDEX, Inc. 2011 

All rights reserved 

www.BAND-IT-IDEX.com 

 

Page 11 of 14 

UL4000-B 

UL4000-B220     

Ultra-Lok

 Tool 

Clamp Application 
Preformed Clamps 
 

 

Place clamp in desired position on object to be clamped. 
Follow steps 5 and 6 on page 9. 
Inspect buckle on completed clamp and tap down buckle shroud as shown below. 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

When  applying  clamps  on  soft,  thick-walled  hose,  tension  clamp  then  wait  a  full  30  seconds.  
Clamps may be re-tensioned by squeezing the Drill Switch on the power unit a second time prior 
to forming the lock and cutting the excess clamp tail.  This allows hose to “settle” under the band 
of the clamp.  This hose material attribute is called Cold Flow.  Finally, complete clamp by tapping 
down the buckle shroud as described above. 

 

Important: 

Visually inspect lock formed in band as shown.  If lock has slipped under the sheared surface of the 

buckle, remove clamp and install a new one at reduced tension by lowering the Drill Clutch torque setting. 

Front View 

Completed Clamp 

(Visually inspect lock) 

Buckle Shroud 

Lock sheared in center and 
formed inside shroud 

Side View 

Completed Clamp 

Tap down buckle 
shroud to complete 
clamp 

Shear Surface 

Section View 

Good Clamp 

Bad Clamp 

Lock has slipped back 
under sheared buckle 
surface 

Содержание Ultra-Lok UL4000-BUltra-Lok UL4000-B220

Страница 1: ...nc 2011 All rights reserved www BAND IT IDEX com Page 1 of 14 UL4000 B UL4000 B220 Ultra Lok Tool Operating Instructions Cordless Ultra Lok Tool Table of Contents Warranty Safety Guidelines Contents 2...

Страница 2: ...being applied Tensioning the clamp can be stopped immediately by releasing the trigger Detailed instructions are in this manual and the operator is advised to read it and become familiar with operatin...

Страница 3: ...ltra Lok tool as follows Drill spindle has a Clutch Band It M21790 installed in place of the Drill Chuck See page 5 for recommended Drill speed and torque settings 2 Charge Drill Battery according to...

Страница 4: ...ts reserved www BAND IT IDEX com Page 4 of 14 UL4000 B UL4000 B220 Ultra Lok Tool Setup Instructions Note Some components are not visible in this illustration Tension Screw NOTE Alignment is critical...

Страница 5: ...Block containing gripper can be monitored through viewing holes just under cut off handle The tool features a built in disengaging mechanism to prevent tension screw from jamming up Excessive use of t...

Страница 6: ...6 UL1219 1 Handle Assembly Includes Handle Handle Grip and Pins 7 M00987 1 Tension Screw Fin 8 M08887 1 Gripper UL 9 M01787 1 Plate Back Cast Fin 10 M09187 1 Gripper Guide UL 11 M02387 1 Plate Release...

Страница 7: ...l by setting torque setting on the Drill Dial to a lower number 2 Drill clutch releases prematurely Make sure Tool is fully seated on Drill per page 4 If problem persists contact BAND IT technical sup...

Страница 8: ...Instructions 17 9 5 Component under spring load when assembled 10 7 32 Brush lubricant evenly on threads 2 Places 26 31 8 16 32 31 All around inside profile both sides Tension Gripper Assembly Tool H...

Страница 9: ...eformed clamp in place of a Free End 4 Position the tie on the object you are clamping Pull the wrapped tie hand tight Slightly bend the tail up to keep the clamp in place 5 Actuate Drill until Tensio...

Страница 10: ...shroud FRONT VIEW Completed Free End Clamp Visually inspect lock Buckle Shroud Lock sheared in center and formed inside shroud SIDE VIEW Completed Free End Clamp Tap down buckle shroud to complete cla...

Страница 11: ...eezing the Drill Switch on the power unit a second time prior to forming the lock and cutting the excess clamp tail This allows hose to settle under the band of the clamp This hose material attribute...

Страница 12: ...heavily worn replace with new one Note 1 4 ball is made from hard tungsten carbide material do not replace with regular ball bearing Smooth indention from ball in the bearing tips is normal To re asse...

Страница 13: ...d If Tension Screw is stuck use a punch and tap the center of the screw from the back end of the tool Turn Tension Screw out of Tension Block Lubricate new Tension Screw with Molybdenum Disulfide lubr...

Страница 14: ...e head from tool in order to remove blade Figure 1 Remove the 3 4 shear plate from the blade 4 Align the 1 2 Shear Plate M09387 with the Blade M09787 so that the guide is facing up Incorrect placement...

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