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optimal value of 10 % or 0

2

= 3% for maximum supply. 

It is essential to check, with a suitable instrument, that 

the percentage of carbon monoxide (CO) present in 

the fumes does not exceed the limit set by regulations 

at the time of installation. 

11) After  setting  the  burner  to  the  minimum  thermal 

output, put the modulation connector switch to 

the MAX position. The air adjustment servomotor 

is put at "maximum" and consequently also 

the gas supply reaches the maximum thermal 

output. Afterwards  a  check  is  carried  out  on  the 

quantity of gas supplied, by reading the meter.  

With the burner on at the maximum supply 

available, the gas output is found by calculating 

the difference between two readings exactly 

one minute apart. The difference between the 

two readings should be multiplied by sixty in 

order to obtain the flow per hour (60 minutes).  

Multiplying the flow per hour (m

3

/h) by the 

calorific power of the gas, the power supplied in 

kcal/h  is  obtained  which  must  corrispond  or  be 

very close to that required by the boiler (lower 

calorific  power  for  methane  =  8550  kcal/h). 

 

You must not keep the burner running if the capacity 

is greater than the maximum permitted amount for 

the boiler, or there is a risk it could be damaged. It is 

therefore best to stop the burner immediately after 

the two meter readings.

12)To vary the maximum supply of gas output, use the air output 

regulator because the gas output automatically adjusts to the 

air supply. It is therefore necessary to use the cam which ad

-

justs the maximum opening position of the air damper (see ad

-

justment instructions 0002933651). The opening angle of the 

air damper has to be reduced to reduce the gas supply and 

viceversa. To vary the air/gas ratio see the instructions for the 

pneumatic gas valve installed.

13) Subsequently check combustion with the special instruments. 

For a correct air/gas ratio you must find a carbon dioxide (CO

2

value for the methane that is at least 8 % or O

2

=6% at minimum 

burner supply up to an optimal value of 10 % or O

2

= 3% for 

maximum supply.

It is essential to check, with a suitable instrument, that the per

-

centage of carbon monoxide (CO) present in the fumes does 

not exceed the limit set by regulations at the time of installation. 

14)After setting operation to the maximum thermal output, it is nec

-

essary to put the air adjustment servomotor to the minimum 

flow position, putting the modulation connector to the MIN posi

-

tion. With the burner operating at minimum power, in the event 

it  is  necessary  to  vary  the  combustion  conditions,  follow  the 

adjustment instructions for the pneumatic gas valve installed. 

It is very important to carry out an instrument assisted check 

on combustion and modify, where necessary, the initial visual 

setting, this must also be effected in a series of intermediate 

positions of the modulation range set for the air damper.

15)Now check the proper automatic operation of modulation.
16) The air pressure switch has the purpose of switching the equip

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ment into the safety (lock-out) state if the air pressure is not 

what it should be. The pressure switch must therefore be set to 

close the contact (closed during operation) when air pressure 

in the burner is sufficient. Please note that if the contact meant 

to be closed during operation does not close (insufficient air 

pressure), the equipment carries out its cycle but the ignition 

transformer is not switched on and the fuel valves do not open. 

As a result, the burner stops in a blocked state. To verify that 

the air pressure switch is operating correctly, while the burner 

is ignited on first flame only, increase the adjustment value until 

the switch triggers an instant “blocked” stoppage of the burner. 

Release the burner by pushing the appropriate button and read

-

just the pressure switch until preventilation air pressure can be 

detected. The pressure switch connection circuit is self control

-

ling. Therefore, the contact which is meant to be closed in a non 

operating state (fan stopped and thus no air pressure in burner), 

should in fact be in this state, otherwise the command/control 

equipment will not be switched on (burner remains inoperative).

17) The pressure switches for checking gas pressure (minimum 

and maximum), if installed, prevent the burner from operating 

when the gas pressure is not between the expected values. The 

specific function of the pressure switches clearly reveals that 

the pressure switch for controlling minimum pressure must use 

the contact which is closed when the pressure switch detects a 

pressure value above the value it is set to, while the pressure 

switch for controlling maximum pressure must use the contact 

that is closed when the pressure switch detects lower pressure 

than the value it is set to. Minimum and maximum gas pressure 

switches must be set when the burner is tested. Setting de

-

pends on pressure detected from time to time. Tripping of any of 

the gas pressure switches (in the sense of opening the circuit) 

will therefore prevent the equipment and therefore the burner 

from working. While the burner is operating (flame lit) the trip

-

ping of the gas pressure switches (circuit opening) causes the 

burner to stop immediately. When testing the burner, it is very 

important to check that the pressure switches are working prop

-

erly. By using the adjustment devices, it can be verified whether 

the pressure switch that stops the burner actually operates (i.e. 

opens the circuit).

18)  Check  the  triggering  of  the  flame  detector  (ionisation  elec

-

trode). Open the connector in the ionization electrode lead and 

switch on the burner. The equipment must run through its cycle 

completely  and,  three  seconds  after  the  ignition  flame  has 

formed, “lock-out”. This check must also be carried out when 

the burner is already on. By opening the connector, the equip

-

ment must immediately go into its “lock-out” action.

19) Check the proper working of the boiler thermostats or pressure 

switches (when triggered they must stop the burner).

!

  Check that ignition is correct because if the mixer is shifted 

forward, the outgoing air speed may be too high to permit 

ignition. In such a case, it is necessary to move the mixer 

backwards degree by degree until reaching the position in 

which the ignition is regular and accept this new position 

as definitive. We remind you that is preferable, in the case 

of the small flame, to limit the quantity of air to the least 

possible needed for safe ignition, even in the most difficult 

circumstances.

Содержание TBG 35 PN

Страница 1: ...I ORIGINALI IT ORIGINAL INSTRUCTIONS ARE IT 0006081436_201611 Manuale istruzioni per l uso BRUCIATORI DI GAS A DUE STADI PROGRESSIVI MODULANTE EN Manual instructions for use TWO STAGE PROGRESSIVE MODU...

Страница 2: ......

Страница 3: ...2009 142 CE D A G 2004 108 CE C E M 2006 95 CE D B T 2006 42 CE D M e sono conformi alle Norme Europee prEN 676 2012 gas e misti lato gas prEN 267 2012 gasolio e misti lato gasolio EN 60335 1 2012 01...

Страница 4: ...parecchio assicurarsi sempre che il libretto accompagni l apparecchio in modo che possa essere consultato dal nuovo proprietario e o dall installatore Per tutti gli apparecchi con optionals o kit comp...

Страница 5: ...ioni dell impianto di adduzione del combustibile onde rimuovere eventuali residui che potrebbero compromettere il buon funzionamento del bruciatore Per la prima messa in funzione dell apparecchio far...

Страница 6: ...Il bruciatore risulta composto da Presa d aria comburente con serranda a farfalla per la regolazione della portata d aria Flangia d attacco al generatore scorrevole per adattare la sporgenza della tes...

Страница 7: ...trico 8 Motore 9 Servomotore regolazione aria TBG 35P 9a Regolazione aria manuale TGB 35 9b Servomotore regolazione aria TBG 35PN 10 Pressostato aria MOD A A1 A2 B B1 B2 B6 C D D E F I L L M min max m...

Страница 8: ...1 I T A L I A N O CAMPO DI LAVORO I campi di lavoro sono ottenuti su caldaie di prova rispondenti alla norma EN676 e sono orientativi per gli accoppiamenti bruciatore caldaia Per il corretto funzionam...

Страница 9: ...er bruciatore con portata termica nominale massima superiore a 1200 kW 8 Valvola di lavoro pneumatica 9 Servomotore di comando 10 Serranda regolazione aria 11 Pressostato aria 12 Testa di combustione...

Страница 10: ...grafo Manutenzione estrarre il gruppo miscelazione e togliere la vite 1 che collega l asta di avanzamento 2 del gruppo con il tubo mandata gas 3 3 Togliere la vite 5 che collega il miscelatore gas 6 a...

Страница 11: ...elettrico come illustrato nella figura 1 2 Per accedere ai componenti del quadro svitare le due viti 1 arretrare leggermente il coperchio per sganciarli dalla basetta di supporto fig 2 quindi solleva...

Страница 12: ...di regolazione aria inizia a girare determinando un aumento graduale dell erogazione di aria di combustione e di conseguenza del gas fino a raggiungere l erogazione massima cui il bruciatore stato reg...

Страница 13: ...valvole esiste ancora aria che deve essere evacuata prima di poter avere la fiamma stabile Per sbloccare premere il pulsante di sblocco 13 vedi disegno 0002936140 Alla prima accensione possono verifi...

Страница 14: ...e il contatto previsto per essere chiuso a riposo ventola ferma e di conseguenza assenza di pressione aria nel bruciatore re alizzi effettivamente questa condizione in caso contrario l appa recchiatur...

Страница 15: ...ombustione su tutto il range di modulazione mediante regolazione manuale del funzionamento Utilizzare a tale scopo il connettore modulazione B della figura fornito a corredo del bruciatore Dopo aver s...

Страница 16: ...ne normale 4 lampeggi Acceso Luce estranea all avviamento del bruciatore 5 lampeggi Acceso Time out LP LP saldato in posizione operativa 6 lampeggi Acceso Non utilizzato 7 lampeggi Acceso Troppe perdi...

Страница 17: ...termedia accendendo il bruciatore per una regolazione orientativa come esposto precedentemente Quando si raggiunta l erogazione massima desiderata si provvede a correggere la posizione del dispositivo...

Страница 18: ...NDICATORE DI POSIZIONE I APERTURA MASSIMA ARIA 90 II CHIUSURA TOTALE ARIA BRUCIATORE FERMO 0 III APERTURA MINIMA ARIA MINORE DI CAMMA IV 10 IV APERTURA ARIA D ACCENSIONE MAGGIORE DI CAMMA III 20 PER M...

Страница 19: ...la piastrina mobile 3 sia tenuta bloccata dalla vite 4 Questo consentir una volta terminate le operazioni di manutenzione di risistemare il gruppo miscelazione nella stessa posizione a cui era stato p...

Страница 20: ...3 Posizionare le feritoie C a filo del disco fiamma D come rap presentato in figura bloccare in modo adeguato le nuove ridu zioni agendo sulle rispettive viti DISPOSITIVO DI REGOLAZIONE MANUALE PRESSI...

Страница 21: ...iciente non si verifica la corrente di ioniz zazione Verificare l efficienza della massa all apposito morsetto della apparecchiatura e al collegamento a terra dell impianto elettrico L apparecchio va...

Страница 22: ...20 22 0006081436_201611 I T A L I A N O CORRENTE IONIZZAZIONE MINIMA 3 A L 1 FASE TERRA N NEUTRO SCHEMA ELETTRICO TBG 35 PN A RICHIESTA...

Страница 23: ...NTAORE PA PRESSOSTATO ARIA Pm PRESSOSTATO DI MINIMA R10 POTENZIOMETRO S2 PULSANTE SBLOCCO TA TRASFORMATORE D ACCENSIONE TC TERMOSTATO CALDAIA TS TERMOSTATO DI SICUREZZA X3 CONNETTORE Pm X4 CONNETTORE...

Страница 24: ...22 22 0006081436_201611 I T A L I A N O...

Страница 25: ...ion of the European Directives 2009 142 EC G A D 2004 108 EC E M C 2006 95 EC L V D 2006 42 EC M D and have been designed and tested in accordance with the European Standards prEN 676 2012 gas and dua...

Страница 26: ...other owner or if the owner moves and leaves the equipment make sure that the booklet always goes with the equipment so it can be consulted by the new owner and or installer For all equipment with opt...

Страница 27: ...icity pumps burner etc GAS LIGHT OIL OR OTHER FUEL SUPPLIES General warning notes Installation of the burner must be carried out by qualified technicians and in compliance with current law and regulat...

Страница 28: ...CONSTRUCTION CHARACTERISTICS The burner consists of the following parts Air intake with butterfly gate for adjusting the combustion air flow rate Mounting flange to the sliding generator to adapt the...

Страница 29: ...9 Air adjustment servomotor TBG 35P 9a Manual air adjustment TGB 35 9b Air adjustment servomotor TBG 35PN 10 Air pressure switch MODEL A A1 A2 B B1 B2 B6 C D D E F I L L M min max min max TBG 35PN 560...

Страница 30: ...nd are indicative of the combination burner boiler For correct working of the burner the size of the combustion chamber must correspond to current regulations if not the manufacturers must be consulte...

Страница 31: ...nominal thermal output over 1200 kW 8 Pneumatic working valve 9 Control servomotor 10 Air adjustment gate 11 Air pressure switch 12 Combustion head GAS TRAIN SUPPLIED BY THE CONSTRUCTOR RESPONSIBILITY...

Страница 32: ...e bend coupling through 180 4 and the mixer 6 in such a way that the inlet gas is turned upwards figure 1 Again fix the mixer and the unit s forward movement rod to the gas delivery pipe 3 Now remove...

Страница 33: ...wn in figure 1 2 To reach the electrical components loosen the two screws 1 gently pull back the cover to detach it from the electrical panel base fig 2 then lift it up 3 Re close the lid taking care...

Страница 34: ...ve allows an increase in the gas flow up to the maximum set value If there is no flame the appliance shuts down in safety lock out mode led 20 comes on within 3 seconds of the opening of the main valv...

Страница 35: ...ng the adjustment instructions of the pneumatic valve in the attached manual for the gas train installed 9 For initial adjustment operate the burner manually using the appropriate modulation connector...

Страница 36: ...to close the contact closed during operation when air pressure in the burner is sufficient Please note that if the contact meant to be closed during operation does not close insufficient air pressure...

Страница 37: ...he connector C as illustrated in the figure ionisation LME MANUAL BURNER OPERATION INSTRUCTIONS Combustion may be checked throughout the entire modulation range by means of manual adjustments to opera...

Страница 38: ...remain fixed on In this condition visual diagnostics of the cause of fault ac ccording to the error code table can be activated by hold ing down the lockout reset button for more than 3 seconds Holdin...

Страница 39: ...hind the disk It is advisable to adjust it in such a way as to obtain a closure of the air at the combustion head that will require a significant opening of the air damper that regulates the aspiratio...

Страница 40: ...POSITION INDICATOR I MAXIMUM AIR OPENING 90 II TOTAL AIR CLOSURE BURNER AT STANDSTILL 0 III MINIMUM AIR OPENING LOWER THAN CAM IV 10 IV AIR IGNITION OPENING HIGHER THAN CAM III 20 TO ADJUST THE SETTIN...

Страница 41: ...Make sure that mobile plate 3 is held in place by screw 4 This will permit the mixer unit to be reassembled in the position adjusted previously after completion of maintenance work Loosen screw 5 whi...

Страница 42: ...osition the holes C at the same level of the disk flame D as shown in the figure fixing in the proper way the new reducers by turning the respective screws MANUAL HEAD GAS PRESSURE ADJUSTMENT DEVICE F...

Страница 43: ...the ionization current cannot be checked Check the efficiency of the earth at the terminal concerned in the equipment and at the earth connection of the electric system The apparatus goes into lock o...

Страница 44: ...E FAZ FASE PHASE GROUND TOPRAK TIERRA TERRE N NEUTRAL N TR NEUTRO NEUTRE IONISATION CURRENT MINIMUM 3 A M N MUM YON ZASYON AKIMI 3 A 3 A CORRIENTE DE IONIZACI N M NIMA 3 A COURANT IONISATION MINIMUM 3...

Страница 45: ...TION LIGHT K7 AUXILIARY RELE MV MOTOR N1 REGULATEUR ELECTRONIQUE P1 HOUR METER PA AIR PRESSURE SWITCH Pm GAS MIN PRESSURE SWITCH R10 POTENTIOMETER S2 RE SET PUSH BUTTON TA IGNITION TRANSFORMER TC BOIL...

Страница 46: ...22 22 0006081436_201611 E N G L I S H...

Страница 47: ......

Страница 48: ...info baltur it Il presente catalogo riveste carattere puramente indicativo La casa pertanto si riserva ogni possibilit di modifica dei dati tecnici e quant altro in esso riportato Technical data in th...

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