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27

1) Check that the characteristics of the nozzle (delivery and spray angle) are suitable for the furnace

(see BT 9353/1). If not, replace it.

2) Check that there is fuel in the cistern and that it is, at least visually, suitable for the burner.

3) Check that there is water in the boiler and that the system’s gate valves are open.

4) Check, with absolute certainty, that the discharge of combustion products can take place freely (boiler and

chimney lock-gates should be open).

5) Make sure that the voltage of the electric line to which the burner is to be connected, corresponds to that

required by the manufacturer, and that the motors electrical connections have been correctly prepared to
match the voltage rating available. Also check that all the electrical connections carried out on the spot are in
accordance with our electric wiring diagram.

6) Make sure that the combustion head is long enough to enter the furnace to the extent specified by the boiler

manufacturer.
Check that the air regulation device on the combustion head is in the position considered necessary for the
fuel delivery required (the air passage between the disk and the head should be considerably closed when the
fuel delivery is relatively reduced;  on the other hand, when the nozzle has a fairly high delivery, the air passage
between the disk and the head should be relatively open (see chapter “Regulation of the Combustion Head).

7) Remove the protective cover from the rotating disk inserted on the servomotor regulating delivery (fuel/air).

On this disk have been fitted adjustable screws which are used to control the fuel and the relative combustion
air.

8) Put the two modulating switches in the “MIN” (minimum) and “MAN” (manual)  position.

9) Start up the fuel supply auxiliary circuit, check its efficiency and regulate the pressure at about 1 bar

(if the circuit is supplied with a pressure regulator).

10) Remove from the pump the vacuumeter connection point plug and then open slightly the gate valve fitted on

the fuel arrival pipe. Wait until the fuel comes out of the hole, without air bubbles, and then re-close the gate
valve.

11) Insert a manometer (end of the scale about 3 bar) into the vacuumeter connection point on the pump and

control the value of the pressure at which the fuel arrives at the burner pump. insert a manometer (end of the
scale 30 bar) into the manometer connection point provided on the pump and control its working pressure.
Insert a manometer (end of the scale about 30 bar) into the special connection point of the nozzle return
pressure regulator (see BT 8714/2) in order to control the return pressure.

12) Now open all the gate valves and any other interception devices fitted on the light oil pipelines.

13) Put the switch on the control panel in the “O” (open) position and give current to the electric lines which the

burner is connected to. Check, by pressing manually the relative relay, that the fan and pump motors rotate in
the right direction. If they do not, exchange the places of two cables of the principle line in order to inverse the
sense of rotation.

14) Start operating the burner pump by pressing manually on the relative relay until the manometer, which  measures

the working pressure of the pump, indicates a slight pressure. The presence of low pressure in the circuit
confirms that filling up has taken place.

15) Insert the switch on the control panel to give current to the control box.  If the thermostats (safety and boiler)

are closed, the control box’s programmer will be connected and will insert the burner’s component devices
according to its pre-established programme. The unit starts up in this way, as described in Chapter “Description
of Operations”.

16) When the burner is operating at “minimum”, proceed with regulating the air to the quantity considered necessary

to ensure good combustion. Tighten more or loosen more the adjusting screws in correspondence to the point
of contact, with the lever which transmits the movement to the combustion air regulation shutter. It is preferable
that the quantity of air for the “minimum” is slightly reduced, in order to ensure a soft ignition even in the most
critical conditions.

17) After having regulated the air for the “minimum”, put the modulation switches  in the “MAN” (manual) and

“MAX” (maximum) positions.

STARTING UP AND REGULATION WITH LIGHT OIL

Содержание COMIST 122 DSPGM

Страница 1: ...DSPGM en The works on the burner and on the system have to be carried out only by competent people Read carefully the instructions before starting the burner and service it The system electric feeding...

Страница 2: ...de linea gas certificados CE suministrables a pedido NOTA la presente declaraci n no tiene validez respecto a la Norma CE o UNI para los quemadores de gas y para la parte de gas de los quemadores mixt...

Страница 3: ...ACCESSORIES MATERIAL EN DOTACI N STANDARDZUBEH R FLANGIA ATTACCO BRUCIAT BURNER FIXING FLANGE BRIDA UNI N BEFESTIGUNGSFLANSCH 2 2 COLLAREELASTICO ELASTIC COLLAR COLLAR N EL STICO FEDER 1 1 GUARNIZIONE...

Страница 4: ...s pressure switch min 5 Gas pressure switch max 6 Gas pressure switch max 7 Butterfly 8 Pilot main valve 9 Hinge 10 Main valve 11 Regulation valve return pressure 12 Safety valve 14 Electric board 15...

Страница 5: ...iones N 0002570030 Rev A A1 A2 B B1 B2 B3 C D E F G L M N MIN MAX COMIST 72 DSPGM 670 400 270 810 375 435 265 1410 185 445 227 220 2 240 M16 240 COMIST 122 DSPGM 830 460 370 1170 455 715 1500 195 455...

Страница 6: ...ERIALE A CORREDO STANDARD ACCESSORIES MATERIAL EN DOTACI N STANDARDZUBEH R FLANGIA ATTACCO BRUCIAT BURNER FIXING FLANGE BRIDA UNI N BEFESTIGUNGSFLANSCH 1 1 1 1 1 GUARNIZIONEISOLANTE INSULATING GASKET...

Страница 7: ...Pilot main valve 9 Pilot safety valve 10 Main valve 11 Regulation valve return pressure 12 Safety valve 14 Electric board 15 Pump motore 16 Combustion head air control knob 17 Burner fixing flange 18...

Страница 8: ...M N min max min max COMIST 180 DSP GM 875 460 415 1225 510 715 1725 330 520 260 245 2 1 2G 400 400 M 20 300 COMIST 250 DSP GM1075 540 535 1300 580 720 1750 320 500 320 273 3 G 490 490 M 20 340 COMIST...

Страница 9: ...9 COMIST 36 72 122 N 8187 1 Rev COMIST 180 250 300 N 8111 2 Rev...

Страница 10: ...10 DRAWING SHOWING THE GAS TRAIN ASSEMBLY COMIST 72 MG DSPGM N 8805 Rev DRAWING SHOWING THE GAS TRAIN ASSEMBLY COMIST 122 180 250 300 MG DSPGM DSPNM N 8797 Rev...

Страница 11: ...that the inner faces are parallel between them Since the locking system is highly efficient do not tighten the nuts too much During this operation tightening of the flange locking nuts keep the body...

Страница 12: ...o avoid big drops in pressure on ignition the length of the pipeline between the point where the stabilizer or reducer is fitted and the burner should be from 1 5 to 2 m This pipe must have a diameter...

Страница 13: ...13 FLOW m3 h METHANE GAS d 0 85 IN COMMERCIAL GAS PIPES UNI 3824 68 LOAD LOSS MAX 5 mm W C N BT 1387 VIRTUAL LENGTH IN METERS FLOW m 3 h...

Страница 14: ...e to accurately regulate the delivery and therefore the combustion and thus improve yield The dimension of the gas pipeline should be in function with the quantity of gas it has to deliver We advise m...

Страница 15: ...vibration joint 11 A couple of flane D Distance between pressure stabilizer and valve about 1 5 2 m DIAGRAM OF CONNECTING A BURNER TO THE GAS PIPE NETWORK AT AVERAGE PRESSURE N BT 8531 1 1 Measuring...

Страница 16: ...l feed pressure at the burner pump 0 2 1 bar should not vary when the burner is at a standstill or when it is operating at the maximum fuel delivery required by the boiler Normally it is possible to r...

Страница 17: ...the burner s pump 1 Main cictern 2 Filter 3 Circulation pump 4 Water and system drain 6 Fuel recovery and degasifier 7 One way valve 8 By pass usually closed 9 Feeding circuit presure regulator adjust...

Страница 18: ...trodes primes the electric spark for ignition of the fuel air mixture After the insertion spark appears the control box carries voltage to the magnet which by means of appropriate levers moves backwar...

Страница 19: ...G OPERATIONS WITH LIGHT OIL COMIST MM See BT 8714 2 The burner s control box cyclic relay is connected by operating panel switch I Control box specifications The cyclic relay control box carries out t...

Страница 20: ...rews which vary the profile of the commend disk of the combustion air regulator Fuel and combustion air delivery both increase at the same time until they reach maximum value light oil pressure at the...

Страница 21: ...SSURE GAUGE 0 40 BAR 4 ATOMIZER UNIT 5 RETURN NOZZLE WITHOUT PIN 6 ROD WITH CLOSING PINS 7 BY PASS HOLES 8 CLOUSING SPRING 9 OPENING ELECTROMAGNET 10 RETURN PRESSURE REGULATOR MIN 10 12 BAR MAX 18 20...

Страница 22: ...22 N 0002900580 BALTUR PUMP...

Страница 23: ...the relative combustion air until it reaches the maximum delivery value at which the burner has been regulated N B The V cam of the servomotor regulating air gas delivery see BT 8562 1 inserts almost...

Страница 24: ...e which in turn opens completely Gas delivery is not determined by the principle valve but by the position of the gas delivery regulation valve see BT 8816 1 and BT 8813 1 The burner remains in the ma...

Страница 25: ...lation shutter 15 Ignition flame valve pilot with delivery regulator D Distance between pressure stabilizer and flange about 1 5 2 m DIAGRAM FOR MODULATING OR TWO STAGE PROGRESSIVE GAS AND DUAL FUEL B...

Страница 26: ...16 1 DETAILS ON THE REGULATION OF GAS DELIVERY IN MODULATING BURNERS WITH THROTTLE VALVE COMIST 180 250 300 DSPGM DSPNM N BT 8813 1 The notch shown on the end of the shaft indicates the position pf th...

Страница 27: ...out air bubbles and then re close the gate valve 11 Insert a manometer end of the scale about 3 bar into the vacuumeter connection point on the pump and control the value of the pressure at which the...

Страница 28: ...ater in the system should be at the right temperature and the burner should have been operating for at least 15 minutes If the appropriate instruments are not available judgement can be based on the c...

Страница 29: ...p the burner and make a first adjustment as previously described When maximum delivery desired has been reached proceed with correcting the position of the combustion head move it backwards and forwar...

Страница 30: ...ion air regulation shutter must not be modified in such a case it will be necessary to adjust the gas flow to the amount of air already adjusted for the light oil operation If the burner is started up...

Страница 31: ...indication for methane gas the percentage should be from at least 8 at minimum burner delivery to an optimum value of 10 for maximum delivery We advise against exceeding the value of 10 to avoid oper...

Страница 32: ...topping the burner functioning when the gas pressure is not within the values specified From the specific functions of the pressure switches it is evident that the pressure switch which controls the m...

Страница 33: ...ds and forwards in such a way as to obtain an air flow suitable for the light oil delivery with the air regulation shutter in suction considerably open It the combustion head is pushed forwards which...

Страница 34: ...e burner to operate for a long time only a few minutes if the output exceeds the maximum allowed for the boiler to avoid possible damage to it it would be timely to stop the burner immediately after h...

Страница 35: ...ng Principle feed valve s B Insertion and disinsertion lever Motor connection camshaft Position 1 Disinsertion Position 2 Insertion To modify the regulation of the cams utilized operate the respective...

Страница 36: ...e will not be sufficient supply for ignition if the flow feed device E is set at its minimum position Therefore it is essential to open the maximum flow rate control device E sufficiently to ensure ig...

Страница 37: ...the open position while the pump and magnetic valve remain powered When the unit receives the signal to close or if power supply is cut off the pump shuts down the magnetic valve opens decompressing...

Страница 38: ...opening and closing The VE4000B1 valves are Class A solenoid valves normally closed They may be used as ON OFF valves in the supply trains with Natural Gas Manufactured Gas or GPL on burners or combus...

Страница 39: ...tolerated post combustion period The tests will end only at the end of the pre ventilation time of the next start up The validity of working of the flame control circuit is checked each time the burne...

Страница 40: ...r fan or burner NTC NTC resistor QRA UV probe R Thermostat or pressure probe RV Fuel valve with continuous regulation S Fuse SA Air damper servomotor SB Safety limiter temperature pressure etc SM Prog...

Страница 41: ...power regulator or at valve on terminal 20 18 t6 Post ventilation time with M2 3 t7 Time between consensus for start up and voltage at terminal 7 start delay for fan motor M2 72 t8 Start up duration w...

Страница 42: ...z of the air damper servo motor During the probe test and false flame test the flame supervision test is also powered terminals 22 23 and 22 24 Safety standards In association with the use of QRA eart...

Страница 43: ...ignal was not sent to terminal 8 by limit switch contact a Terminals 6 7 and 15 remain powered until the defect is eliminated P Lock out stop because of lack of air pressure signal Any lack of pressur...

Страница 44: ...During the second verification stage this pressure must remain constant Should it drop this means that the burner on the furnace side has a blow by fault when closing Therefore the DW pressure switch...

Страница 45: ...gramme t4 5s Putting control circuit under atmospheric pressure t6 7 5s Time between start up and energizing of main AR relay t1 22 5s 1st verification stage at atmospheric pressure t3 5s Putting cont...

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Страница 70: ...7 11 Fax 051 685 75 27 28 International Tel 39 051 684 37 1 1 Fax 39 051 683 06 86 http www baltur it http www baltur com E MAIL info baltur it Technical data in this brochure are given as information...

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