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baltur BTL 4P, Инструкция по установке, использованию и обслуживанию

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ENGLISH

SUMMARY

Warnings for use in safety conditions

 .....................................................................................................................................................................2

Technical specifications

 ..........................................................................................................................................................................................6

Standard accessories

 .......................................................................................................................................................................................7

Burner identification plate

 .................................................................................................................................................................................7

Operating range ...............................................................................................................................................................................................7
Overall dimensions ...........................................................................................................................................................................................8

Component description

 ....................................................................................................................................................................................9

Burner connection to the boiler

 .............................................................................................................................................................................10

hydraulic connections

 ...........................................................................................................................................................................................11

Electrical connections ...........................................................................................................................................................................................13
Operating description ...........................................................................................................................................................................................14

Starting up and regulation

 ....................................................................................................................................................................................15

Diagram for regulating the electrode disk distance

 ........................................................................................................................................16

AIR SHUTTER CONTROL SERVOMOTOR

 ........................................................................................................................................................18

Control and command equipment LMO...

 .............................................................................................................................................................19

Maintenance .........................................................................................................................................................................................................21

maintenance time ...........................................................................................................................................................................................22

Expected lifespan

 ...........................................................................................................................................................................................23

Instructions for determining the cause leading to irregularities in the operation and their elimination

 .................................................................24

nozzle flow rate table

 ............................................................................................................................................................................................26

Wiring diagrams

 ....................................................................................................................................................................................................27

1 / 28

0006160466_202205

ENGLISH

Содержание BTL 4P

Страница 1: ...DIESEL BURNERS ITALIANO Manuale istruzioni per l installazione l uso e la manutenzione IT Instruction manual for installation use and maintenance EN BTL 4P BTL 6P BTL 10P ISTRUZIONI ORIGINALI IT ORIGI...

Страница 2: ......

Страница 3: ...enti idraulici 11 Collegamenti elettrici 13 Descrizione del funzionamento 14 Accensione e regolazione 15 Schema di regolazione distanza disco elettrodi 16 SERVOMOTORE COMANDO SERRANDAARIA 18 Apparecch...

Страница 4: ...izioni standard di temperatura 25 C e 55 C Il periodo di stoccaggio di 3 anni AVVERTENZE GENERALI Il bruciatore deve essere utilizzato in caldaie per applicazioni civili quali riscaldamento degli edif...

Страница 5: ...seguenti operazioni Disinserire l alimentazione elettrica staccando il cavo di alimentazione dell interruttore generale Chiudere l alimentazione del combustibile attraverso la valvola manuale di inter...

Страница 6: ...gia elettrica comporta l osservanza di alcune regole fondamentali quali non toccare l apparecchio con parti del corpo bagnate o umide e o a piedi umidi non tirare i cavi elettrici non lasciare esposto...

Страница 7: ...ivo pu essere abilitata la funzionalit di ripristino automatico rimuovendo in modo irreversibile il relativo talloncino in plastica sul dispositivo termico posto a protezione del motore ventola Nel co...

Страница 8: ...40 IP40 Apparecchiatura LMO 24 LMO 24 LMO 24 Rilevazione fiamma Fotoresistenza Fotoresistenza Fotoresistenza Regolazione portata d aria Servomotore aria Servomotore aria Servomotore aria Temperatura a...

Страница 9: ...NE BRUCIATORE 1 2 3 4 5 6 7 11 14 12 Targa_descr_bru 8 9 10 13 15 1 Logo aziendale 2 Ragione sociale azienda 3 Codice prodotto 4 Modello bruciatore 5 Matricola 6 Potenza combustibili liquidi 7 Potenza...

Страница 10: ...10 BTL 6P 245 122 5 122 5 270 218 5 70 455 BTL 10P 245 122 5 122 5 270 218 5 70 480 Modello D F I I1 BTL 4P 50 105 80 170 140 BTL 6P 50 150 90 170 140 BTL 10P 50 158 90 170 140 Modello L M N BTL 4P 13...

Страница 11: ...isposizione disco testa 6 Testa di combustione 7 Vite regolazione disco testa 8 Sensore fiamma 9 Elettrovalvola 10 Pompa 11 Motore 12 Flangia attacco bruciatore 13 Guarnizione isolante 14 Servomotore...

Страница 12: ...stringere la vite 5 con il dado 9 PERICOLO ATTENZIONE Durante il fissaggio del bruciatore sulla flangia posizionare l asse della testa di combustione come in figura angolo A 9 7 19 13 0002932940 5 A S...

Страница 13: ...ciatore La pompa provvista di appositi attacchi per l inserzione degli strumenti di controllo manometro e vuotometro Per un funzionamento sicuro e silenzioso la depressione in aspirazione non deve sup...

Страница 14: ...vello fra minimo livello combustibile in serbatoio e asse pompa H Diametro interno del tubo 14 mm Lunghezza totale di ogni tubazione m m 1 30 1 5 35 2 35 2 5 40 3 40 IMPIANTO DI ALIMENTAZIONE IN ASPIR...

Страница 15: ...n interruttore sulla linea di alimentazione del bruciatore posto all esterno del locale caldaia in posizione facilmente raggiungibile La linea principale il relativo interruttore con fusibili e l even...

Страница 16: ...eventilazione della camera di combustione Successivamente si inserisce il trasformatore d accensione e dopo alcuni secondi si apre la valvola di intercettazione gasolio L aria di combustione regolabil...

Страница 17: ...la quantit necessaria per assicurare una buona combustione A regolazione effettuata spegnere il bruciatore ed inserirlo nuovamente per accertarsi che l accensione avvenga correttamente Per ottenere un...

Страница 18: ...n mm E opportuno eseguire una verifica delle quote dopo ogni intervento sulla testa PERICOLO ATTENZIONE Per evitare danneggiamenti al supporto o al preriscaldatore effettuare le operazioni di montaggi...

Страница 19: ...otometro 1 8 7 Mandata all ugello 8 Uscita in pressione solo 2 fiamma attacco manometro 1 8 9 Valvola solenoide 1 fiamma normalmente chiusa 10 Valvola solenoide 2 fiamma normalmente aperta 11 Uscita i...

Страница 20: ...5 Camma inserzione valvola 2 stadio deve essere regolata tra la camma di 1 stadio e quella di 2 stadio 6 Collegamenti elettrici 7 Indice di riferimento Per modificare la regolazione delle camme agire...

Страница 21: ...icato Per attivare la funzione di diagnosi premere per almeno 3 secondi il pulsante di sblocco un lampeggio veloce di colore rosso indicher che la funzione attiva analogamente per disattivare la funzi...

Страница 22: ...ampeggi On Assenza del segnale di fiamma alla fine del tempo di sicurezza TSA Malfunzionamento valvole combustibile Malfunzionamento rilevatore fiamma Difettosit nella taratura del bruciatore assenza...

Страница 23: ...imontaggio di centrare esattamente il disco fiamma rispetto al diffusore Verificare che la scarica generata dal trasformatore d accensione avvenga esclusivamente tra gli elettrodi Effettuare l analisi...

Страница 24: ...ANICA VERIFICA USURA E FUNZIONALIT INGRASSAGGIO PATTINO E VITI ANNO LEVE TIRANTI SNODI SFERICI CONTROLLO EVENTUALI USURE LUBRIFICAZIONE COMPONENTI ANNO KIT ESTRAZIONE TESTA COMBUSTIONE VERIFICA USURA...

Страница 25: ...mente fissate in contratti e o note di consegna o di pagamento sono indipendenti e non fanno riferimento alla vita attesa di seguito indicata Per condizioni operative normali si intendono applicazioni...

Страница 26: ...mbustibile 3 Eccesso di aria comburente 4 Passaggio d aria tra disco fiamma e diffusore eccessivamente chiuso 5 Ugello logoro o sporco 1 Termostati caldaia o ambiente o pressostati aperti 2 Sensore fi...

Страница 27: ...C per gasolio 1 Eccessivo raffreddamento dei fumi indicativamente al di sotto dei 130 C in canna fumaria per camino esterno non sufficientemente coibentato oppure per infiltrazioni di aria fredda RIM...

Страница 28: ...8 04 28 81 29 56 30 29 31 00 31 70 32 38 33 05 33 70 5 5 6 00 17 66 19 00 20 40 21 63 22 80 23 92 24 98 26 00 26 98 27 93 28 84 29 73 30 59 31 43 32 25 33 04 33 82 34 58 35 33 36 05 36 77 6 00 6 50 19...

Страница 29: ...SCHEMI ELETTRICI 27 28 0006160466_202205 ITALIANO...

Страница 30: ...SPIA DI BLOCCO MV MOTORE VENTOLA P1 CONTAORE TA TRASFORMATORE D ACCENSIONE TS TERMOSTATO DI SICUREZZA TC TERMOSTATO CALDAIA T2 TERMOSTATO 2 STADIO Y1 Y2 ELETTROVALVOLE 1 2 STADIO Y10 SERVOMOTORE ARIA...

Страница 31: ...ons 11 Electrical connections 13 Operating description 14 Starting up and regulation 15 Diagram for regulating the electrode disk distance 16 AIR SHUTTER CONTROL SERVOMOTOR 18 Control and command equi...

Страница 32: ...e placed in closed rooms with enough air circulation in standard temperature conditions 25 C and 55 C The storage time is 3 years GENERAL WARNINGS The burner must be used in boilers for civil applicat...

Страница 33: ...he fume disposal system is NOT obstructed If it is decided not to use the burner any more the following procedures must be performed by qualified technicians Switch off the electrical supply by discon...

Страница 34: ...h the equipment with parts of the body that are wet or damp or with damp feet do not pull on electrical cables do not leave the equipment exposed to atmospheric agents such as rain or sun etc unless t...

Страница 35: ...of protection devices The automatic reset function on the thermal device which protects the fan motor cannot be enabled by irreversibly removing the relevant plastic label for any reason As for the co...

Страница 36: ...IP40 IP40 Control box LMO 24 LMO 24 LMO 24 Flame detection Photoresistor Photoresistor Photoresistor Air flow rate regulation Air servomotor Air servomotor Air servomotor Operating ambient air tempera...

Страница 37: ...ector 1 1 1 BURNER IDENTIFICATION PLATE 1 2 3 4 5 6 7 11 14 12 Targa_descr_bru 8 9 10 13 15 1 Company logo 2 Company name 3 Product code 4 Burner model 5 Serial number 6 Liquid fuel power 7 Gaseous fu...

Страница 38: ...0 BTL 6P 245 122 5 122 5 270 218 5 70 455 BTL 10P 245 122 5 122 5 270 218 5 70 480 Model D F I I1 BTL 4P 50 105 80 170 140 BTL 6P 50 150 90 170 140 BTL 10P 50 158 90 170 140 Model L M N BTL 4P 130 155...

Страница 39: ...ce for disk head positioning 6 Combustion head 7 Head disk adjusting screw 8 Flame sensor 9 Solenoid valve 10 Pump 11 Motor 12 Burner connection flange 13 Insulating gasket 14 Air regulation servomoto...

Страница 40: ...nd tighten the screw 5 with the nut 9 DANGER ATTENTION During the coupling of the burner to the flange position the combustion head axis as illustrated in the diagram angle A 9 7 19 13 0002932940 5 A...

Страница 41: ...ied with the burner The pump is provided with specific connections to fit control instruments pressure gauge and vacuum gauge For a safe and silent operation the suction vacuum cannot exceed 35 cm Hg...

Страница 42: ...ax 3 5 m H Measurement between minimum oil level and pump axis H Inner pipe diameter 14 mm Total length of each pipe m m 1 30 1 5 35 2 35 2 5 40 3 40 INTAKE SUPPLY SYSTEM 3 7 10 4 H 6 1 0002900740N3 I...

Страница 43: ...tch with fuses The standards also require a switch on the burner s power line located outside the boiler room where it can be accessed easily The main line the relevant switch with fuses and the possi...

Страница 44: ...r This turns on the fan motor for pre ventilating the combustion chamber The ignition transformer then comes on and some seconds later the diesel cut off opens Combustion air may be adjusted manually...

Страница 45: ...With the burner operating in the first stage adjust now the amount of air necessary for ensuring efficient combustion When regulation is over stop the burner and start it again to make sure that it st...

Страница 46: ...the following values indicated in mm It s advisable to check the levels after every intervention on head DANGER ATTENTION To prevent damage to the support or the pre heater effect nozzle assembly disa...

Страница 47: ...tion 1 8 7 Delivery to nozzle 8 Pressurised outlet only 2nd flame pressure gauge connection 1 8 9 1st flame solenoid valve normally closed 10 2nd flame solenoid valve normally open 11 Pressurised outl...

Страница 48: ...precalibration at 20 5 Second stage valve control CAM must be set between the 1st stage and 2nd stage cam 6 Electrical connections 7 Reference index To modify the adjustment of the cams operate the re...

Страница 49: ...diagnostics function hold the reset button down for at least 3 seconds A quick red flashing indicates that the function is active Likewise hold the reset button down for at least 3 seconds to deactiv...

Страница 50: ...cs Operating position Operating position Visual indication AL to terminal 10 Possible causes 2 blinks On No flame at the end of the safe ignition time TSA Fuel valves malfunctioning Flame detector mal...

Страница 51: ...exactly the flame disk with respect to the diffuser Check that the discharge generated by the ignition transformer takes place exclusively between the electrodes Analyse combustion gases and check em...

Страница 52: ...ENSOR CLEANING YEAR VARIOUS COMPONENTS MECHANICAL CAM CHECK OF WEAR AND OPERATION GREASING OF SLIDING BLOCK AND SCREWS YEAR LEVERS TIE RODS BALL JOINTS CHECK OF ANY WEAR COMPONENT LUBRICATION YEAR COM...

Страница 53: ...TANT warranty conditions laid down in contracts and or delivery or payment notes if necessary are independent and do not refer to the expected lifespan stated below Normal operating conditions means a...

Страница 54: ...mp pressure is not regular 2 Water in the fuel 3 Too much combustion air 4 Air passage between flame disk and diffuser excessively closed 5 Nozzle worn out or dirty 1 Thermostats boiler or room or pre...

Страница 55: ...temperature too low approximately below 130 C for diesel 1 Excessive cooling of smoke approximately below 130 C in the chimney for an outside chimney not adequately heat insulated or cold air infiltra...

Страница 56: ...6 44 27 25 28 04 28 81 29 56 30 29 31 00 31 70 32 38 33 05 33 70 5 5 6 00 17 66 19 00 20 40 21 63 22 80 23 92 24 98 26 00 26 98 27 93 28 84 29 73 30 59 31 43 32 25 33 04 33 82 34 58 35 33 36 05 36 77...

Страница 57: ...WIRING DIAGRAMS 27 28 0006160466_202205 ENGLISH...

Страница 58: ...H2 LOCK OUT WARNING LIGHT MV FAN MOTOR P1 HOUR METER TA IGNITION TRANSFORMER TS SAFETY THERMOSTAT TC BOILER THERMOSTAT T2 2ND STAGE THERMOSTAT Y1 Y2 1st 2nd STAGE SOLENOID VALVES Y10 AIR SERVOMOTOR GN...

Страница 59: ......

Страница 60: ...Il presente catalogo riveste carattere puramente indicativo La casa pertanto si riserva ogni possibilit di modifica dei dati tecnici e di quant altro in esso riportato Information contained in this c...

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