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D. Install Dash Lamp

The Max Charge Dash Lamp (#17) terminal provides the ability to activate a visual or
audible indicator when the regulator monitors the following conditions: Low system
voltage, high system voltage, high alternator temperature and high battery tempera-
ture (temperature conditions are only indicated when appropriate temperature sen-
sors are connected). When a described condition is detected, the regulator sends the
Dash Lamp terminal from neutral to ground. To utilize the Dash Lamp func-
tion:

1.

Connect a small LED or incandescent lamp, or an audible (piezo) alert (maxi-

mum current flow is 500 mA) to a positive voltage source.

2.

Connect the negative terminal on the lamp or audible alert to the Dash Lamp

terminal on the regulator.

3.

When connected, the lamp should flash at

regulator start-up to indicate active sta-
tus. 

B. Install Battery Temperature Sensors

Optional Battery Sensors (MC-TS-B) allow your Max Charge voltage regulator to mon-
itor battery temperatures. The Max Charge is equipped with terminals to monitor two
battery banks. The MC-TS-B sensor assmbly includes a 240” cable, a sensing attach-
ment lug and positive and negative regulator plug-in connectors. When connected to
Battery 2 Temp (#14) on the regulator, the temperature sensor will monitor for over-
temperature conditions only. Typically, Battery 2 Temp is used to monitor the starting
battery. Should an over-temp condition occur, the regulator will respond by ceasing
charging output to the batteries.

Battery 1 Temp will also monitor for, and respond to battery over-temp conditions by
ceasing charging output. In addition, the Battery 1 Temp circuit will also increase or
decrease charging voltage if it senses that ambient battery temperature is warmer or
colder than 75°F. The Battery 1 Temp circuit (#15) is recommended for use with the
house battery bank. To install the MC-TS-A:

1.

Connect the sensor lug to the negative post of your house battery. See photo above. If there

are multiple batteries in the bank, place the sensor lug on the negative terminal CLOS-
EST to the center of the battery bank.

2.

Extend sensor cable to the regulator.

3.

Connect the positive and negative female connectors to the appropriate Battery  Temp.

Sense terminals on the regulator (#14 or #15). It is essential that the terminals match the
polarity of the regulator connection pins (red wire to positive terminal and black wire to
negative terminal). See the legend on the side of the regulator to determine terminal
polarity.

C. Install Aux. 1 Lamp

The Max Charge Aux. 1 (#16) terminal provides the ability to use a visual indicator
when the regulator is operating under the following conditions: Full field (the alterna-
tor is working at full power), Small Engine Mode (the regulator is being controlled at
50% field output), or Equalization Mode (the batteries are being intentionally over-
charged to remove sulfation. When a described condition is detected, the regulator
sends the Aux. 1 terminal from neutral to ground. To utilize the Aux. 1 Lamp function:

1.

Connect a small LED or incandescent lamp (maximum current flow is 500 mA) to a posi-

tive voltage source.

2.

Connect the negative terminal on the lamp to the Aux. 1 terminal on the regulator. 

Alarm Output Functions

Alarm Output (Dash Lamp)

(-) 0.5 amp - when in alarm mode
• Low battery voltage (030)
• High battery voltage (040)
• High temperature at battery #1 
• High temperature at battery #2 
• High temperature at alternator 

Aux. #1 (Advisory) Output

(-) 0.5 amp - when in alarm mode
• Alt. output at full capacity
• Small engine option activated 
• Equalization mode activated

Содержание Max Charge MC-612

Страница 1: ...for safe reg ulator installation Failure to work safely could result in injury or damage to your electrical system 1 Always disconnect your battery banks and ensure that switches are OFF prior to inst...

Страница 2: ...mined based on the following factors distance from alternator distance from inverters transmitters and other sources of RF noise convenient access and readability of the display The regulator wiring h...

Страница 3: ...to an electric tachometer via the regulator See informa tion above 11 Data RX Not currently used Provides input connec tion for planned remote display 12 Data TX Not currently used Provides output con...

Страница 4: ...ound terminal connection point G Install Ignition Wire The BROWN Ignition Wire 6 in diagram at right provides the ON OFF voltage for the regulator This wire is included in the Ford style plug at the r...

Страница 5: ...ith the ignition on and or with the engine running the regulator s LED should scroll through the basic regulator display If the engine is running the charging voltage will begin to climb to 14 1 volts...

Страница 6: ...ing voltage if it senses that ambient battery temperature is warmer or colder than 75 F The Battery 1 Temp circuit 15 is recommended for use with the house battery bank To install the MC TS A 1 Connec...

Страница 7: ...charge time by an additional six minutes and com pares real time to target values This will re occur until all values are met 5 Ramp to Absorption 6 Absorption Charge Regulator continues to control th...

Страница 8: ...the B1 code on the display slp Voltage Compensation Slope Indicates in milliamps the resistance value the regulator uses to control compensated charging voltage based on battery temperature Al1 Indica...

Страница 9: ...reset programming that best suits your bat tery type When the program number matching your battery type is indicated on the display release the switch by lifting the screwdriver off of the epoxy pot t...

Страница 10: ...1 Identify the programming code that you want to access 2 When the desired code is indicated activate and hold the magnetic reed switch with the magnetic programming tool The display will indicate th...

Страница 11: ...ns calculated bulk charge time Lower ing fba increases calculated bulk charge time Adjusted in 2 increments Span of adjustment is 16 to 96 To reverse direction of scroll release magnet and wait for LE...

Страница 12: ...meter to 12VDC and connect the negative lead to the BLACK ground wire at the regulator as shown at right 1 With the ignition OFF check voltage on the red sensing blue field and brown ignition wires in...

Страница 13: ...late your investigation to the alternator CAUTION Ensure that all voltage sensitive equipment is turned off prior to starting the engine Voltage is unregulated during this test and could damage sensit...

Страница 14: ...14 IIX Suggested Wiring Configurations The following provide some suggsted direction in regard to charging system configuration...

Страница 15: ...15...

Страница 16: ...1 1 2 to 2 of the plug 3 Positive output cables from both alternators can be run direct to the house battery or from each alternator to a power post with a common run to the house battery bank Using...

Страница 17: ...product is free from any defects in material or workmanship for a period of one year from the date of purchase If any such defect is discovered within the warranty period BALMAR will replace the regul...

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