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MULTIPLE BANK CHARGING OPTIONS

When charging a single starting battery, the alternator can be connected to the battery directly, or via an ON/OFF 

switch. More typically, in a marine system, the alternator will be supporting a smaller starting battery and larger 

house battery bank -- or a starting battery, along with multiple banks for house loads, inverter loads, windlass or 

thruster.

Many methods of multi-bank charge control are available, ranging from manual switches to products like Balmar’s 

Digital Duo Charge (which automatically provides charging current to the starting battery whenever charging volt

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age is present at the house battery). The following section outlines many of the most commonly used options for 

multiple-bank battery management:

BATTERY SWITCHES

Available in two primary types -- ON/OFF or A/B/BOTH -- manual switches offer a simple 

method for charging management. Possible installations include separate cables to each 

battery  bank  with  ON/OFF  switches  in  line  for  each  bank,  or,  a  common  output  cable 

to the common post of the A/B/BOTH switch with an output cable to each battery bank. 

Field disconnect switches feature terminals where the field output from the regulator to 

the alternator can be interrupted when the battery switch is turned to the OFF position. 

This feature ensures that alternator output is discontinued as soon as the battery is dis

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connected. NEVER operate the alternator with switches in OFF position (doing so could 

cause alternator diode damage).

•  Advantages: Inexpensive. No substantial voltage drop.

•  Disadvantages: Requires user interaction. Can be accidentally shut down, causing potential alternator damage. 

Does not allow for mixed battery technologies.

•  Voltage Sensing: Battery voltage sensed must always be that of battery being charged. Sense voltage at com-

mon side of battery switch or at alternator positive output.

BATTERY COMBINERS/SOLENOIDS

Battery combiners enlist high-amperage solenoids to charge multiple battery banks. Be

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low a specific voltage set point, the combiner’s solenoids remain open, isolating the indi

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vidual battery banks. Once the baseline voltage is reached, the solenoid(s) close , combin

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ing all of the batteries into one big bank.

•  Advantages: No user interface required. No substantial voltage drop. Available in 

2 or 3-bank models.

•  Disadvantages: Moderately expensive. Does not allow for mixed battery technologies.

•  Voltage Sensing: Sense voltage at common side of combiner or at alternator positive output.

BATTERY ISOLATOR

Isolating diodes direct charging current to the battery bank with the greatest demand. 

Best suited for battery banks that are comparable in size and degree of discharge. 

Isolators are not necessarily the best choice when charging house and start battery 

banks. Only one battery bank can be sensed by the regulator, so under or over

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charging can be a substantial issue if batteries are dissimilar in capacity or degree 

of charge. Diodes can drop voltage at the battery side of the isolator by nearly a full 

volt, which means that the alternator is forced to increase voltage far in excess of 

that needed by the batteries.

•  Advantages: No user interface required. Reasonably priced. Available in 2 or 

3-bank models.

•  Disadvantages: Substantial voltage drop. Can only sense voltage at one battery bank. May drive voltage at sec-

ondary battery bank to dangerously high levels. May hold high voltage for too long at smaller bank. Tendency to 

under- or over-charge secondary (non-sensed) battery bank. Greater chance of early battery failure.

•  Voltage Sensing: Voltage must be sensed at most commonly used battery bank (typically house). Connect 

sense wire to battery side of isolator or positive post of battery being sensed.

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Содержание 60 Series

Страница 1: ...and around your work area 7 DO NOT operate your charging system without proper fus ing Failure to do so could result in severe injury and or damage or loss of your vessel DON T take chances with fusi...

Страница 2: ...lacement alternator is adequately sized to meet the demands of your battery banks As a rule of thumb the alternator should be rated at 25 40 of your house battery capacity depending on the battery che...

Страница 3: ...at mid span between pulleys For more precise tensioning adjustment use a commonly available tensioning gauge The use of a belt tensioner or pulley jack makes it easier to adjust the belt tension by us...

Страница 4: ...damage See the Troubleshooting section later in the manual for alternator inspection guidelines FUSING The American Boat and Yacht Council ABYC in its standards for safer boating recommends that cable...

Страница 5: ...ys be that of battery being charged Sense voltage at com mon side of battery switch or at alternator positive output BATTERY COMBINERS SOLENOIDS Battery combiners enlist high amperage solenoids to cha...

Страница 6: ...wer be required than is conveniently available from the engine s primary alternator many boat ers choose to install a second alterna tor In these applications alternators can be used separately as ded...

Страница 7: ...ownload the Centerfielder II instructional manual from the Balmar website www balmar net CENTERFIELDER II Balmar s Centerfielder II enables twin engine systems to balance alternator output so availabl...

Страница 8: ...sized cable Cable size is de termined by alternator output and length of cable run See Page 3 for wiring size chart Ensure that the ground cable is adequately supported to supply strain relief 3 D Ou...

Страница 9: ...batteries being charged WARNING The engine MUST be turned off prior to switching between external and internal regulators Failure to do so will result in damage to the internal regulator USING THE SMA...

Страница 10: ...ng size chart 2 Stator Output Wire WHITE Provides an unrectified source of AC voltage which can be used as a signal for an electric tachometer 3 External Field Wire BLUE Connects to external voltage r...

Страница 11: ...rly sized cable to the battery or batteries being charged Cable size is determined by alternator output and length of cable run See Page 3 for wiring size chart 2 Stator Output Wire WHITE Provides an...

Страница 12: ...ovides sensing voltage when the internal regulator is used 6 Negative Terminal Ground Must be connected to system ground via properly sized cable Cable size is determined by alternator output and leng...

Страница 13: ...unsupported cable may damage the positive or negative terminals resulting in damage to alternator regulator and wiring Ensure that cables are adequately supported to supply strain relief 2 1 3 4 3 4 A...

Страница 14: ...ORS Large case 95 Series alternators are designed to provide outputs of 165 or 210 amps at 12 volts or 140 amps at 24 volts Mounting is a 4 ID J 180 saddle style mount Alternators in the 95 Series fea...

Страница 15: ...n See Page 3 for wiring size chart 3 Stator Output Unrectified AC voltage can be used as a signal for an electric tachometer In 12 volt systems stator terminal will connect to WHITE wire In 24 volt sy...

Страница 16: ...n an emergency a DC light bulb or test light can be used to help determine if power or working grounds exist An amp meter and a battery hydrometer with a thermometer are also helpful diagnostic tools...

Страница 17: ...e key off and the engine off remove the large harness plug from the regulator 1 Insert the end of a short length of electrical wire to the RED connector slot of the regulator harness and the other end...

Страница 18: ...wiring plug containing the field and stator wires Turn the igni tion switch to the ON position 2 Contact the positive probe of your test lamp on the FIELD terminal of the wiring plug Connect the test...

Страница 19: ...Page 19 NOTES...

Страница 20: ...or installation are not recoverable under the Balmar Limited Warranty Applicable Laws Balmar s Warranty is governed by the laws of the State of Alabama USA The Balmar Warranty provides the purchaser s...

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