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SIMPLE TROUBLESHOOTING 

 

Listed below are the more simple solutions to some of the more common problems that are 
reported to the Service Department at Baldor Generators. These troubleshooting solutions are 
meant to be an aid for a person who has minimal electrical knowledge and experience. More in-
depth, detailed troubleshooting information for a person more knowledgeable and experienced in 
electricity can be obtained by contacting the Technical Service Department at Baldor Generators by 
calling (920) 236-4200. 
 

                                      

BEFORE BEGINNING TO TROUBLESHOOT THE GENERATOR SET, 

                                                 DISCONNECT THE SPARK PLUG (IF APPLICABLE) AND THE BATTERY  
                                                 ( IF APPLICABLE) AND ALLOW THE UNIT TO COOL DOWN.                                            

                                     
                                              

EYE PROTECTION SHOULD BE WORN WHILE TROUBLESHOOTING 

                                                 THIS GENERATOR SET. 

 

                                                 THE CAPACITOR USED IN THIS GENERATOR SET CAN STORE AND

  

                                              

DISCHARGE A HIGH VOLTAGE CHARGE. BEFORE WORKING WITH, OR 

                                                 AROUND THE CAPACITOR YOU SHOULD DISCHARGE IT BY SHORTING 
                                                 THE CAPACITOR'S LEADS TOGETHER WITH A SCREWDRIVER THAT HAS 
                                                 AN INSULATED HANDLE YOU CAN HOLD ON TO. 

 
 

NO OUTPUT 

 

Possible Problems: 

 
1. 

The generator speed is too slow

. If the generator is turning too slow the generator set will 

     produce low or no output voltage. Make sure the generator is turning at the speed on the  
     nameplate. 
 
2

.   Broken wires or loose connections.

  Broken wires or loose connections can cause the  

     generator set to have low or no output voltage. Check all wiring for broken wires and  
     bad/loose connections. 
 
3

.   Bad capacitor

.  If the capacitor in your generator goes bad, your generator set will produce  

     no power. To check the capacitor, usually located on the tail end of the generator) you should  
     first discharge it as previously explained and then remove the wires that connect to it. Then  
     put a 12 VDC charge into it by connecting the leads of a 12 VDC battery across the capacitor's  
     terminals for one second. Then allow the capacitor to sit undisturbed and disconnected from  
     everything for 30 minutes. After 30 minutes measure the DC voltage potential across the  
     capacitor. If the capacitor is good, it will still have approximately 12 VDC charge in it. If the  
     capacitor is bad, the voltage potential across the capacitor will be substantially less. 
 
4.   

Bad circuit breaker

. If a circuit breaker opens up and will not reset, or the reset button is  

      not free-floating, your generator will not produce power out of all the receptacles. Check for  
      continuity across each circuit breaker with a continuity tester or ohmmeter (The wires must  
      be removed from the circuit breaker prior to checking it). 
 

                                                                               

 
 

- 11 - 

 

  

 

Содержание Premier 'R' Series

Страница 1: ...AL FOR YOUR PREMIER R SERIES GENERATOR BALDOR GENERATORS 3815 Oregon Street Oshkosh WI 54902 Telephone 236 4200 Fax 920 236 4219 FORM S PSG 002 69 EFFECTIVE DATE 10 1 97 SERIES R COVER MSW 00 REVISION...

Страница 2: ...your generator set inspect it closely for shipping damage If you find some damage notify the transportation company immediately and file a freight damage claim Think of this manual as a tool to help...

Страница 3: ...jerk of the hand caused by a hot surface or by an electrical shock can result in injury Repair of electrical generating equipment requires specialized skills Repair personnel must have a thorough und...

Страница 4: ...r medication When transporting or using a generator set with the wheel option secure the unit to prevent it from moving around Do not tamper with or change the engine speed as it has been preset at th...

Страница 5: ...RATOR SETS Operate the generator set on a level surface If the generator set is tilted fuel spillage may result Handle fuel with care It is highly flammable Use only clean properly marked and approved...

Страница 6: ...e generator set free of grass leaves and excessive grease and oils Allow the generator set to cool before transporting it or storing it indoors Have fire extinguisher accessible and nearby while opera...

Страница 7: ...6 Electric Motor Loads 7 Parts Service Information 8 Operation 9 Simple Troubleshooting 11 Control Panel for R30 14 Control Panel for R45 R40 15 Control Panel for R60 16 Gen End Componentry Diagram 1...

Страница 8: ...ll engines give off considerable heat when running Since the engine and your generator set uses air to keep it cool it is important that the temperature of the area in which it is located is does not...

Страница 9: ...r home where the building is also supplied electricity by a local utility shall be connected only by a competent electrician and only after the main service entrance switch has been disconnected and l...

Страница 10: ...RUNNING ALWAYS CLEAN UP ANY SPILLED FUEL AND ALLOW IT TO DRY PRIOR TO STARTING AN ENGINE FUEL L P or Natural Gas Make sure the gaseous fuel being supplied to the unit is in vapor form and that it is...

Страница 11: ...Do not use sprayed water or compressed air to clean the generator set INSPECTING Inspect the external wires of the generator set for cuts fraying or loose connections Repair or replace any problems pr...

Страница 12: ...D SPARK PLUG SHOULD ALSO BE DISCONNECTED PRIOR TO PERFORMING MAINTENANCE This manual contains only very minimal engine maintenance instructions You should refer to the engine manufacturer s owner s ma...

Страница 13: ...nnect and remove the battery if your generator set is so equipped 3 Drain the used oil from the engine s crankcase and refill it with fresh clean oil if your engine is diesel proceed to step 4 4 If yo...

Страница 14: ...apacitor type motor or the split phase type motor The other factors that influence the amount of current needed to start a motor are 1 The type of load connected to the motor If the electric motor is...

Страница 15: ...rt number if known 4 Quantity of parts NOTE Engine parts can usually be obtained from a local representative of your engine manufacturer via the information in the engine manufacturer s owner s manual...

Страница 16: ...add if necessary NEVER REFUEL THE GENERATOR SET WHEN IT IS HOT OR RUNNING 5 open the fuel valve on the fuel tank 6 If the engine is equipped with a fuel valve open it at this time 7 Check the fuel sy...

Страница 17: ...e 2 Either push the engine s start switch or turn the key switch fully clockwise to engage the electric start motor 3 Do not allow the starter motor to crank for more than 10 seconds at a time 4 Allow...

Страница 18: ...utput voltage Make sure the generator is turning at the speed on the nameplate 2 Broken wires or loose connections Broken wires or loose connections can cause the generator set to have low or no outpu...

Страница 19: ...ttery across the capacitor longer than a fraction of a second may damage the windings of the generator Stop the unit after doing this and replace the end cover If you still have no output look for oth...

Страница 20: ...nor and the Auto Idler follow these steps A Turn the Auto Idler switch OFF and start the engine B Adjust the engine for the speed specified on the generator set s nameplate C Turn the Idler Switch ON...

Страница 21: ...ous running total of the hours accumulated on the unit D CIRCUIT BREAKER This circuit breaker provides overload protection for the generator set When tripped the circuit breaker plunger will extend ou...

Страница 22: ...running total of the hours accumulated on the unit C VOLTMETER This voltmeter displays the voltage level being produced by the generator set D AC CIRCUIT BREAKERS These circuit breakers provide overl...

Страница 23: ...running total of the hours accumulated on the unit C VOLTMETER This voltmeter displays the voltage level being produced by the generator set D AC CIRCUIT BREAKERS These circuit breakers provide overl...

Страница 24: ...Generator End Componentry 17...

Страница 25: ...Control Box Componentry 18...

Страница 26: ...tory Consult Factory Wrap Frame L 390 00000 HA1037A00SP C Washer NOT SHOWN 400 00000A HA9139A00SP Adapter R30 NOT SHOWN 400 00100A HA9139A01SP Adapter R40 R45 R60 N 400 20100H 61EP3204A06 Bearing Brac...

Страница 27: ...er 40 Amp FF 610 00050 CK0070A05SP Breaker 50 Amp NOT SHOWN 700 00512 RM1088A07SP Isolators Engine End NOT SHOWN 700 00511 RM1088A06SP Isolators generator End NOT SHOWN 31C 36006 01 Consult Factory Fu...

Страница 28: ...Connection Diagram R30 21...

Страница 29: ...Connection Diagram R40 R45 22...

Страница 30: ...Connection Diagram R60 23...

Страница 31: ...Connection Diagram R60E 24...

Страница 32: ...ENERATOR WARRANTY IN THE INDUSTRY 3 YEAR WARRANTY ON BALDOR GENERATORS AND ROBIN SUBARU ENGINES SEE ATTACHED WARRANTY STATEMENTS FOR DETAILS BALDOR GENERATORS 3815 OREGON STREET OSHKOSH WI 54902 PHONE...

Страница 33: ...ge including damage caused by old or contaminated fuel in the fuel tank fuel lines or carburetor sticky valves or corrosion and rust of engine parts 3 Repair required due to overheating Most often cau...

Страница 34: ...aterials If a Baldor Generator repair facility determines that the problem with a Baldor product is not due to defects in Baldor workmanship or materials then the party requesting warranty service wil...

Страница 35: ...bor requested by the owner 5 All parts transportation costs All warranty claims must be submitted to a Baldor Generator repair facility prior to the expiration of the warranty period Baldor Generators...

Страница 36: ...chemicals known to the state of California to cause cancer birth defects and other reproductive harm CALIFORNIA PROPOSITION 65 WARNING Diesel engine exhaust and some constituents are known to the sta...

Страница 37: ...Service is just a phone call away 800 872 7697 www baldor com products generators asp 3815 Oregon Street Oshkosh WI 54902 Phone 920 236 4200 Fax 920 236 4219...

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