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MN605

4.   If the motor must be mounted to a plate with the driven equipment such as pump, compressor etc., it may 

not be possible to lift the motor alone. For this case, the assembly should be lifted by a sling around the 

mounting base. The entire assembly can be lifted as an assembly for installation.  

Do not lift the assembly using the motor lugs or eye bolts provided. Lugs or eye bolts are designed to lift 

motor only. If the load is unbalanced (as with couplings or additional attachments) additional slings or other 

means must be used to prevent tipping. In any event, the load must be secure before lifting.

Storage  

Storage requirements for motors and generators that will not be placed in service for at least six months from 

date of shipment. To avoid condensation inside the motor, do not unpack until the motor has reached room 

temperature. (Room temperature is the temperature of the room in which it will be installed). The packing provides 

insulation from temperature changes during transportation.

Improper motor storage will result in seriously reduced reliability and failure. An electric motor that does not 

experience regular usage while being exposed to normally humid atmospheric conditions is likely to develop rust 

or rust particles on surrounding surfaces to contaminate the bearings. The electrical insulation may absorb an 

excessive amount of moisture leading to the motor winding failure.

A wooden crate “shell” should be constructed to secure the motor during storage. This is similar to an export box 

but the sides & top must be secured to the wooden base with lag bolts (not nailed as export boxes are) to allow 

opening and reclosing many times without damage to the “shell”.

Minimum resistance of motor winding insulation is 5 Meg ohms or the calculated minimum, which ever is greater. 

Minimum resistance is calculated as follows: Rm = kV + 1

 

where:  (Rm is minimum resistance to ground in Meg−Ohms and

 

 

kV is rated nameplate voltage defined as Kilo−Volts.)

 

Example: For a 480VAC rated motor Rm =1.48 meg−ohms (use 5 MΩ).

 

 

For a 4160VAC rated motor Rm = 5.16 meg−ohms.

Preparation for Storage

1.   Some motors have a shipping brace attached to the shaft to prevent damage during transportation. The 

shipping brace, if provided, must be removed and stored for future use. The brace must be reinstalled to hold 

the shaft firmly in place against the bearing before the motor is moved.

2.   Store in a clean, dry, protected warehouse where control is maintained as follows:

 

a.   Shock or vibration must not exceed 2 mils maximum at 60 hertz, to prevent the bearings from  

 

brinelling. If shock or vibration exceeds this limit vibration isolation pads must be used.

 

b.   Storage temperatures of 10°C (50°F) to 49°C (120°F) must be maintained.

 

c.   Relative humidity must not exceed 60%.

 

d.   Motor space heaters (when present) are to be connected and energized whenever there is a possibility  

 

that the storage ambient conditions will reach the dew point. Space heaters are optional.

Note: Remove motor from containers when heaters are energized, reprotect if necessary.

3.   Measure and record the resistance of the winding insulation (dielectric withstand) every 30 days of storage.

 

a.   If motor insulation resistance decreases below the minimum resistance, contact your  

 

Baldor District office.

 

b.   Place new desiccant inside the vapor bag and re−seal by taping it closed.

 

c.   If a zipper−closing type bag is used instead of the heat−sealed type bag, zip the bag closed instead of  

 

taping it. Be sure to place new desiccant inside bag after each monthly inspection.

 

d.   Place the shell over the motor and secure with lag bolts.

4.   Where motors are mounted to machinery, the mounting must be such that the drains and breathers are fully 

operable and are at the lowest point of the motor. Vertical motors must be stored in the vertical position. 

Storage environment must be maintained as stated in step 2.

5.   Motors with anti−friction bearings are to be greased at the time of going into extended storage with periodic 

service as follows:

 

a.   Motors marked “Do Not Lubricate” on the nameplate do not need to be greased before or during storage.

 

b.   Ball and roller bearing (anti−friction) motor shafts are to be rotated manually every 3 months and greased  

 

every 6 months in accordance with the Maintenance section of this manual.

 

c.   Sleeve bearing (oil lube) motors are drained of oil prior to shipment. The oil reservoirs must be refilled to  

 

the indicated level with the specified lubricant, (see Maintenance). The shaft should be rotated monthly  

 

by hand at least 10 to 15 revolutions to distribute oil to bearing surfaces.

 

d.   “Provisions for oil mist lubrication” – These motors are packed with grease. Storage procedures are the  

 

same as paragraph 5b.

 

e.   “Oil Mist Lubricated” – These bearings are protected for temporary storage by a corrosion inhibitor.  

 

If stored for greater than 3 months or outdoor storage is anticipated, connected to the oil mist system  

 

while in storage. If this is not possible, add the amount of grease indicated under “Standard Condition”  

 

in Section 3, then rotate the shaft 15 times by hand.

6.   All breather drains are to be fully operable while in storage (drain plugs removed). The motors must be stored 

so that the drain is at the lowest point. All breathers and automatic “T” drains must be operable to allow 

breathing and draining at points other than through the bearings around the shaft. 

Vertical motors should be stored in a safe stable vertical position.

7.   Coat all external machined surfaces with a rust preventing material.  

An acceptable product for this purpose is Exxon Rust Ban # 392.

8.   Carbon brushes should be lifted and held in place in the holders, above the commutator, by the brush 

holder fingers. The commutator should be wrapped with a suitable material such as cardboard paper as a 

mechanical protection against damage.

Содержание MN605

Страница 1: ...2 09 Installation Operating Manual MN605 Integral Horsepower DC Motor Designed for operation with an SCR Control ...

Страница 2: ...Any trademarks used in this manual are the property of their respective owners Important Be sure to check www baldor com to download the latest version of this manual in Adobe Acrobat PDF format ...

Страница 3: ... 2 Motor Connections 2 2 Thermostats 2 3 Blower Ventilation System 2 3 Initial Start Up 2 4 Coupled Start Up 2 4 Section 3 Maintenance Troubleshooting 3 1 General Inspection 3 1 Relubrication Bearings 3 1 Type of Grease 3 1 Lubrication Intervals 3 1 Lubrication Procedure 3 2 Brush Replacement 3 3 Brush Springs 3 3 Poor Brush Life 3 3 Brush Chatter or Bounce 3 3 Brush Sparking 3 3 Carbon Brushes Fo...

Страница 4: ...05 Armature Overheating 3 6 Field Coil Overheating 3 6 Excessive Load 3 6 Jogging and Repeated Starts 3 6 Heating 3 6 Thermostat 3 6 Reflash Instructions 3 7 Accessories 3 8 Section 4 Connection Diagrams 4 1 ...

Страница 5: ...ct with hot surfaces When installing protection should be provided by the user to protect against accidental contact with hot surfaces Failure to observe this precaution could result in bodily injury WARNING Guards must be installed for rotating parts to prevent accidental contact by personnel Accidental contact with body parts or clothing can cause serious or fatal injury WARNING This equipment m...

Страница 6: ...ith no load broken belt etc An unloaded motor may reach destructive high speeds Caution Motors designed for forced ventilation must have cooling air when fields are excited at rated voltage Installations having the air supply interrupted when the motor is not operating must have field disconnected or field voltage reduced to 50 rated by means of field economizing resistor and relay or motor insula...

Страница 7: ...ent are to be connected and energized whenever there is a possibility that the storage ambient conditions will reach the dew point Space heaters are optional Note Remove motor from containers when heaters are energized reprotect if necessary 3 Measure and record the resistance of the winding insulation dielectric withstand every 30 days of storage a If motor insulation resistance decreases below t...

Страница 8: ...rical resistance of the winding insulation resistance meter at the time of removal from storage The insulation resistance must not be less than 50 from the initial reading recorded when the motor was placed into storage A decrease in resistance indicates moisture in the windings and necessitates electrical or mechanical drying before the motor can be placed into service If resistance is low contac...

Страница 9: ...ed be sure that they are evenly supported by the foundation or mounting surface After installation is complete and accurate alignment of the motor and load is accomplished the base should be grouted to the foundation to maintain this alignment The standard motor base is designed for horizontal or vertical mounting Adjustable or sliding rails are designed for horizontal mounting only Consult your B...

Страница 10: ...int to the grounding bolt provided inside the conduit box Conduit Box For ease of making connections an oversize conduit box is provided The box can be rotated 360 in 90 increments Power Connect the motor leads as shown on the connection diagram located on the name plate or inside the cover on the conduit box Be sure the following guidelines are met 1 DC power is within 5 of rated voltage not to e...

Страница 11: ...ecked for correct rotation Don t rely on feeling airflow from the drive end of the motor Look at the outline drawing or rotation arrow shown on the blower housing Refer to Figure 2 2 Figure 2 2 View from Air Inlet Motor is on Opposite Side Table 2 4 Electrical Data Forced Ventilation Blower Units Size Motor Frame HP RPM Volts Phase Hz Amps LM2 180 1 40 3000 230 1 60 0 4 LM3 180 1 8 3450 115 230 1 ...

Страница 12: ...o load broken belt etc An unloaded motor may reach destructive high speeds If the direction of rotation needs to be corrected disconnect the input power supply and interchange the appropriate leads Refer to the motor connection diagrams in Section 4 of this manual 1 The first start up and running of the motor should be with the motor uncoupled from the load 2 Check the direction of rotation by mom...

Страница 13: ... can cause overheating of the motor and shorten its life 6 At start up check the tightness of the main and commutating pole bolts external on the frame as listed in Table 3 1 Loose pole bolts could be a source of unpleasant noise when rectified power runs the motor Table 3 1 Torque Specifications for Commutating and Main Pole Bolts Frame Bolt Size Torque lb ft 180AT 3 8 16 24 30 210AT 3 8 16 24 30...

Страница 14: ...rease you are adding to the motor is compatible with the grease already in the motor Consult your Baldor distributor or an authorized service center if a grease other than the recommended type is to be used Caution To avoid damage to motor bearings grease must be kept free of dirt For an extremely dirty environment contact your Baldor distributor or an authorized Baldor Service Center for addition...

Страница 15: ...oads Friction reducing treatments reduce wear on high speed applications Where light loading is the cause the answer may be to remove some brushes from the motor with multiple brushes per pole Another is to install brushes with a higher content of graphite that can handle the lower current and still film properly Poor brush life is generally not related to the softness or hardness of the brush Do ...

Страница 16: ...applied lightly to the commutator surface This operation must be done with no load on the motor The surface of the commutator should be smooth and round This can be checked while the motor is running at low speed Press lightly on one brush with an insulated stick Do not use a lead pencil as this contains electrically conductive graphite If you feel movement of the brush it suggests a worn or uneve...

Страница 17: ...king condition as the metal transferred becomes work hardened and machines into the commutator surface With increased loads and increased spring pressure this condition can be avoided Grooving May result from an overly abrasive brush grade The more common cause is poor electrical contact resulting in arcing and the electrical machining of the commutator surface Increased spring pressure reduces th...

Страница 18: ...lified personnel If you find any of the above defects don t run the motor First contact your local Baldor District Office or an Authorized Baldor Service Center for repairs Excessive Load Excessive load may be found by checking the DC armature ampere input and comparing it with the rating on the nameplate An excessive load may prevent the motor from starting or accelerating to full load speed It c...

Страница 19: ...rease until cavity is approximately 3 4 filled Vibration Misalignment Check and align motor and driven equipment Rubbing between rotating parts and stationary parts Isolate and eliminate cause of rubbing Armature out of balance Have armature balance checked are repaired at your Baldor Service Center Resonance Tune system or contact your Baldor Service Center for assistance Noise Foreign material i...

Страница 20: ...r Baldor distributor to confirm that the motor is designed for vertical mounting Fan Cover Lint Screen To prevent build up of debris on the cooling fan Nameplate Additional stainless steel nameplates are available Roller Bearings Recommended for belt drive applications with a speed of 1800 RPM or less Rotation Arrow Labels Rotation arrows are supplied on motors designed to operate in one direction...

Страница 21: ...2 Interpole Armature Series Field Series Motor CW Rotation Facing Commutator End Armature A1 A2 S2 S1 Compound or Stabilized Shunt Motor CCW Rotation Facing Commutator End High Voltage Field Connection Shunt Field F1 F2 F3 1 A 4 F A2 S2 S1 Shunt Field F1 F2 F3 F4 Armature Reversing Compound and Stabilized Motors Compound or Stabilized Shunt Motor CW Rotation Facing Commutator End High Voltage Fiel...

Страница 22: ... Field Connection Armature Shunt Field Interpole Series Field Comm Field Shunt Field Shunt Motor CW Rotation Facing Commutator End High Voltage Field Connection Armature Shunt Field Interpole Field Reversing Shunt Motor CCW Rotation Facing Commutator End For CW Rotation Interchange Leads A1 and A2 DC Generator Connection Diagram Compound Wound Short Shunt Connection ...

Страница 23: ......

Страница 24: ...ctric Company P O Box 2400 Fort Smith AR 72902 2400 U S A Ph 1 479 646 4711 Fax 1 479 648 5792 International Fax 1 479 648 5895 www baldor com Baldor Electric Company MN605 All Rights Reserved Printed in USA 2 09 ...

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