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Maintenance

Stop Pawl Replacement:

1.  Allow the hose to retract as far as the 

hose  stop  to  remove  tension  from  the 

power spring and to be sure that the stop 

pawl is not engaged with the ratchet.

2.  With the stop pawl assembly free to be 

moved by hand, remove the cotter pin 

(38),  spring  (37)  and  snap  ring  (39). 

Once this has been done the complete 

assembly can be removed.

3.  Item (36) bronze bearing will need to be 

knocked out of the upright (41), using a 

punch and hammer.

4.  With the stop pawl kit in hand replace 

the bronze bearing by pressing the new 

bearing into the upright (41).

5.  Apply a light coat of grease to the stop 

pawl stud (35), reassemble by placing 

the stop pawl stud (35) back through the 

bronze bearing (36) and insert the snap 

ring (39) into the groove on the shaft of 

the stop pawl stud (35).

6.  Replace the spring (37) and cotter pin 

(38) with the new ones provided in the 

kit.

7.  Check the stop pawl assembly by hand 

for  free  movement.  The  stop  pawl 

assembly should not stick or drag and it 

should return to its central position each 

time it is moved off center.

NOTE: Number with “*” is a component of the 

stop pawl repair kit # 811128.

Figure 8

Stop Pawl Replacement

NOTE: If the assembly does not appear to 

be returning back to its neutral position, the 

spring tension may need to increased. You 

can increase the spring tension by bending 

the cotter pin closer to the stop pawl shaft 

which will stretch the spring slightly.

Troubleshooting Guide

Trouble

Probable Cause

Remedy

No spring tension

Power spring broken (item 22)

Replace power spring 

(see pg 10)

Low or high tension on hose

Lost wraps or too many wraps of 

hose on reel

Add of take off wraps of hose by pull-

ing hose on reel down just enough 

to allow stop pawl to engage ratchet.  

Now wraps can be added or taken off 

as needed.  

(see pg 8)

Hose will not retract

Stop pawl lock-up

CAUTION:  

Wearing heavy leather 

gloves, firmly grasp the outside edge 

of the spool with both hands.  Release 

the tension on the stop pawl by hand 

for one or two revolutions.

Stop pawl will not engage

Spring broken or unhooked

Replace or repair (item 39)

Swivel leaking

Worn o-rings or block

Replace swivel (item 35)

                                                                                                          

Never alter or modify any parts of this reel. 

Doing so may cause damage to reel and/or 

personal injury. Always use genuine Balcrank 

replacement parts.

CAUTION

!

12

Содержание Premium EV Series

Страница 1: ...d this manual before installing operating or servicing this equipment OPERATION INSTALLATION MAINTENANCE AND REPAIR GUIDE Models 2310 014 PREMIUM DIESEL REELS EV SERIES EXTRA VOLUME TRANSFER 2310 015...

Страница 2: ...thers 3 Open dispensing valve until pressure is relieved WARNING The spring is ALWAYS under great tension and could be propelled from the case with enough force to cause serious bodily injury CAUTION...

Страница 3: ...mbers Type of Service Model No Hose Size Maximum Working Pressure Outlet Hose Inlet Hose Bare Reel Wetted Parts Diesel Fuel 2310 014 50 x 3 4 50 psi 8466 050 8466 002 2310 001 Steel plated Buna N Bron...

Страница 4: ...me 82 lbs Figure 3 Hose Reel Dimensions 3 4 1 npt Diesel Reel inlet Product Description The Heavy Duty Premium EV SeriesTM diesel hose reel is designed for service where longer capacities and larger v...

Страница 5: ...8 tubing x 3 8 tubing 6 1 Male Elbow 3 8 tubing x 1 4 npt 7 4 90 Deg Female Elbow 5 8 tubing x 1 2 npt 8 2 Union 5 8 tubing x 5 8 tubing 9 3 8 OD x 083 wall soft copper tubing 10 5 8 OD x 083 wall de...

Страница 6: ...usted for ceiling mount ing see figure 8 The power spring tension will ned to be adjusted for the ceiling height of the building If If a Bare reel has been ordered see installation of hose instruction...

Страница 7: ...ca tions Stop the reel where the hose swivel is accessible and where the stop pawl is securely latched 4 Before installing the hose secure spool from accidental rotation by placing a clamp on the spoo...

Страница 8: ...ws 11 12 which hold the top tie bracket and outlet arm assembly to the uprights Reverse the position of the roller outlet assembly as shown in figure 10 and replace screws see figure 11 Do Not put so...

Страница 9: ...he desired tension Never allow the reel to spin freely Doing so will cause the hose to spin out of control which could cause serious injury if hit by the hose WARNING Replacing the Swivel 1 Be sure th...

Страница 10: ...the upright 15 is clear of the base 40 and the top tie bar 19 lift to remove the assembly NOTE Be sure that both bolts 24 and safety cotter pins 20 are still in place on each side of the case before...

Страница 11: ...has engaged the spring center plates 26 13 Align upright assembly 15 with base 40 and top tie bar 19 Place bolts 11 12 back through the base and top tie bar and tighten to 100 110 inch pounds Inspect...

Страница 12: ...off center NOTE Number with is a component of the stop pawl repair kit 811128 Figure 8 Stop Pawl Replacement NOTE If the assembly does not appear to be returning back to its neutral position the sprin...

Страница 13: ...35 35 48 48 8 8 51 13...

Страница 14: ...Parts Listing for Premium EV Diesel Reels 2310 xxx 2310 014 2310 015 2310 016 ITEM PART DESCRIPTION QTY 27 808967 Spacer Spring Center Plate 1 x x x x 28 809311 Support Plate 1 x x x x 29 808793 1 Ho...

Страница 15: ...NOTES 15...

Страница 16: ...nt Accessories User Price List Refer to the Balcrank web site www balcrank com for a copy Any equipment returned to Balcrank must have the Warranty Service Claim number WSC clearly marked on the outsi...

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