Maintenance
Stop Pawl Replacement:
1. Allow the hose to retract as far as the
hose stop to remove tension from the
power spring and to be sure that the stop
pawl is not engaged with the ratchet.
2. With the stop pawl assembly free to be
moved by hand, remove the cotter pin
(38), spring (37) and snap ring (39).
Once this has been done the complete
assembly can be removed.
3. Item (36) bronze bearing will need to be
knocked out of the upright (41), using a
punch and hammer.
4. With the stop pawl kit in hand replace
the bronze bearing by pressing the new
bearing into the upright (41).
5. Apply a light coat of grease to the stop
pawl stud (35), reassemble by placing
the stop pawl stud (35) back through the
bronze bearing (36) and insert the snap
ring (39) into the groove on the shaft of
the stop pawl stud (35).
6. Replace the spring (37) and cotter pin
(38) with the new ones provided in the
kit.
7. Check the stop pawl assembly by hand
for free movement. The stop pawl
assembly should not stick or drag and it
should return to its central position each
time it is moved off center.
NOTE: Number with “*” is a component of the
stop pawl repair kit # 811128.
Figure 8
Stop Pawl Replacement
NOTE: If the assembly does not appear to
be returning back to its neutral position, the
spring tension may need to increased. You
can increase the spring tension by bending
the cotter pin closer to the stop pawl shaft
which will stretch the spring slightly.
Troubleshooting Guide
Trouble
Probable Cause
Remedy
No spring tension
Power spring broken (item 22)
Replace power spring
(see pg 10)
Low or high tension on hose
Lost wraps or too many wraps of
hose on reel
Add of take off wraps of hose by pull-
ing hose on reel down just enough
to allow stop pawl to engage ratchet.
Now wraps can be added or taken off
as needed.
(see pg 8)
Hose will not retract
Stop pawl lock-up
CAUTION:
Wearing heavy leather
gloves, firmly grasp the outside edge
of the spool with both hands. Release
the tension on the stop pawl by hand
for one or two revolutions.
Stop pawl will not engage
Spring broken or unhooked
Replace or repair (item 39)
Swivel leaking
Worn o-rings or block
Replace swivel (item 35)
Never alter or modify any parts of this reel.
Doing so may cause damage to reel and/or
personal injury. Always use genuine Balcrank
replacement parts.
CAUTION
!
12
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