Balcrank PANTHER 1130-010 Скачать руководство пользователя страница 5

5

CAUTION:

 Always  read  and  follow 

fluid manufacturers' recommendations 

regarding proper use of protective eye 

wear, clothing and respirators.

CAUTION:

 Read all limitations which 

apply to selection of fluids which may 

be  pumped  by  this  product.  Do  not 

pump a fluid which is not specified to 

be compatible.

 

To Start Pump:

1.

   Immerse  the  pump's  suction  tube  or  fluid 

 

inlet into the fluid to be pumped.

2.

    Connect  the  air  coupler  to  the  pump  and 

 

turn  the  air  regulator  to  the  minimum 

 

setting.

3.

    Direct pump outlet hose into an approved 

 

waste oil container.

4. 

    Slowly  adjust  the  air  regulator  until  the 

 

pump  is  primed  and  running  smoothly.  

 

Be  sure  all  air  has  been  purged  from  the 

 

system.   The  pump  should  prime  in  less 

 

than 30 seconds.

5.  

 Use the air regulator to control the pump's 

 

speed and cycle rate.  Always use the lowest 

 

pressure required to obtain the desired flow 

 

rate.  This will increase pump and seal life.

6. 

  Never

 allow a pump to be run dry of the fluid 

 

being pumped.  A dry pump quickly speeds 

 

up, which could damage the air motor and 

 

fluid  seals.    If  the  pump  suddenly  speeds 

 

up, cut off the air supply as soon as possible 

 

and refill the reservoir with fluid and reprime 

 

the system.

7. 

  Read  and  follow  the  instructions  for  each 

 

component in your system.

8. 

    If  the  pump  will  be  unattended  for  any 

 

period of time, or to shut off the system at 

 

the  end  of  a  work  shift, 

always

  follow  the 

 

Pressure Relief Procedure

 on page 2 of 

 

this manual.

Pump Operation

WARNING

:    Before  beginning  pump 

repair,  all  internal  pressure  must  be 

relieved.  To  reduce  risk  of  personal 

injury,  follow  the 

Pressure  Relief 

Procedure

 shown on page 2 and page 

6.

Pump Disassembly / Reassembly:  

Using 

a soft jaw vise or a suitable fixture, clamp the 

pump vertically on the upper body (4). If a vise 

is unavailable, simply place the pump cap-down 

on a work bench.  Refer to illustrations on pages 

8 thru 13  to aid in servicing the pump.

Removing  the Air  Motor

  With  a  pipe  or 

strap  wrench,  remove  tube  (13)  from  adapter 

(9).  Remove nuts (10) from the adapter (9).  Pull 

adapter (9) down approx. 2 inches from lower 

body  (7).    Unhook  the  tee  head  in  rod  (18) 

from tee slot in piston (45).  Remove 4 carriage 

bolts  (1)  from  pump.    While  holding  cap  (2), 

pull  air  motor  assembly  from  upper  body  (4).  

Reassemble in reverse order, 

using grease (p/n 

826733) on all seals and o-rings.

Replacing the Air Motor Seals:

  

Place air 

motor on clean work surface with the air valve 

mechanism  up.    With  a  straight  screwdriver, 

remove the ball detent retainers (36) from piston 

(ensure  the  balls  (38)  are  removed).    With  a        

7/16"  wrench,  remove  the  two  nuts  (25)  from 

the top of the intake valve assembly.  Now, hold 

center rod (22) and pull valve bar assembly from 

piston (40).  Check for wear on all seals (34), 

balls (35), and springs (26,27,37) and replace 

as  required.    Reassemble  in  reverse  order, 

using the diagram as a guide.  

Use grease (p/n 

826733) on all seals and o-rings.

Pump Repair/Servicing

It is 

imperative

 to maintain pump concentricity  

when  reassembling  the  Panther  pump. 

This can be achieved by reassembling the 

pump ONLY in a vertical position; preferably 

cap-down on a work bench.

!

!

!

Содержание PANTHER 1130-010

Страница 1: ...and this manual before installing operating or servicing this equipment OPERATION INSTALLATION MAINTENANCE AND REPAIR GUIDE SERVICE BULLETIN SB1037 Rev J 1 11 PANTHER SERIES PUMPS 5 1 RATIO MODEL 1130 011 3 1 RATIO MODEL 1130 010 ...

Страница 2: ...ystem 1 Disconnect the air to the pump 2 Point dispensing valve away from yourself and others 3 Open dispensing valve until pressure is relieved WARNING WARNING THIS PUMP CONTAINS ALUMINUM AND ZINC PARTS DO NOT use 1 1 1 Trichloroethane methylene chloride or other halogenated hydrocarbon solvents or fluids containing such solvents in this pump Use of these solvents fluids may result in a violent c...

Страница 3: ...and foot valve for superior wear and corrosion resistance The pump s exterior is constructed from aircraft grade extruded aluminum for an outstanding strength to weight ratio The pump also has high quality Buna N seals and is packaged in a pump that has proven reliable yet easy to service and maintain Technical Data Pressure Ratio 3 1 5 1 Air Motor Effective Dia 2 44 2 44 Stroke 3 0 3 0 Air Motor ...

Страница 4: ...pump fluid entry port Attach the air nipple to the air inlet port of the Panther pump During assembly of the air supply line be sure to blow out all foreign materials before making connection to the pump Balcrank recommends that an air line lubricator be used with turbine oil viscosity 150 170 SSU 100 0 F and set at a maximum oil feed rate of 2 drops per minute of pump operation The pump air motor...

Страница 5: ...Pump Operation WARNING Before beginning pump repair all internal pressure must be relieved To reduce risk of personal injury follow the Pressure Relief Procedure shown on page 2 and page 6 Pump Disassembly Reassembly Using a soft jaw vise or a suitable fixture clamp the pump vertically on the upper body 4 If a vise is unavailable simply place the pump cap down on a work bench Refer to illustration...

Страница 6: ...ief Procedure Pressure Relief Procedure To reduce the risk of serious bodily injury including fluid injection or splashing into the eyes and or onto the skin follow the procedure below before maintaining or repairing the pump the solenoid or any part of the system 1 Disconnect the air supply from the pump 2 Open the dispensing valve into an approved waste container to relieve pres sure on the syst...

Страница 7: ...pump at lower pressure run at lower cycles per minute clean muffler 38 Pump runs continuously Empty fluid supply Refill reprime or flush Blockage in pump tube or foot valve 16 Remove pump tube clear blockage Lower ball 14 is stuck in foot valve 16 Replace ball and reseat foot valve Lower seal 21 is worn or damaged Replace Fluid output on one stroke only or Upper ball 19 is stuck in fluid piston 20...

Страница 8: ... 1 0 0 5 12 826676 Seal Adapter 1 0 1 13 829457 Cylinder Pump 1 0 0 14 808691 Ball 1 0 1 15 830306 Seal Footvalve 1 0 1 16 829458 Footvalve prior to 4 2003 1 0 0 826060 Footvalve after 4 2003 1 0 0 17 829769 Pin Stop 1 0 1 18 829466 Rod Displacement 1 0 0 19 806962 Ball 1 0 1 20 829465 Fluid Piston 1 0 0 21 816853 O Ring Buna N 1 0 1 900014 900009 Note Replacement parts can be sold as individual p...

Страница 9: ...9 Exploded View Panther 3 1 Ratio Pump Model 1130 010 See Page 12 ...

Страница 10: ...489 Grounding Lug 90042Q05 1 0 0 5 12 800951 Seal Adapter 1 0 1 13 829459 Cylinder Pump 1 0 0 14 806962 Ball 1 0 1 15 829893 Seal Footvalve 1 0 1 16 829460 Footvalve 1 0 0 17 829662 Pin Stop 1 0 1 18 829454 Rod Displacement 1 0 0 19 827761 Ball 1 0 1 20 829456 Fluid Piston 1 0 0 21 800360 O Ring Buna N 1 0 1 900014 900010 Note Replacement parts can be sold as individual parts items listed with par...

Страница 11: ...11 Exploded View Panther 5 1 Ratio Pump Model 1130 011 See Page 12 ...

Страница 12: ...12 Air Motor Panther Series Pumps Models 1130 010 and 1130 011 23 ...

Страница 13: ...O Ring 4 4 36 829461 Retnr Detent 2 2 37 829661 Spring Detent 2 2 38 805810 Ball Detent 2 2 39 831553 O Ring 1 1 40 830793 Piston Air 1 0 41 829659 Felt Muffler 90036Q20 1 0 20 42 829999 Spool Detent 1 1 43 830791 Valve Intake 2 2 44 829445 Screen Muff 90035Q12 1 0 20 45 830723 Coupler Rod 1 0 900014 Note Replacement parts can be sold as individual parts items listed with part number as a set in P...

Страница 14: ...air kit for 1130 010 1130 011 Panther pumps without Delrin inserts 900015 Air motor repair kit for Panther grease pumps 1150 006 1150 007 1150 008 Does not include piston 900016 Repair kit for lower assembly for Panther grease pumps 1150 006 1150 007 1150 008 900019 Air motor repair kit for 1130 015 1130 016 Panther pumps 900020 Fluid seals kit for Panther 1130 015 pumps 900021 Fluid seals kit for...

Страница 15: ...15 Notes ...

Страница 16: ...Balcrank Corporation Weaverville NC 28787 800 747 5300 Fax 800 763 0840 www balcrank com Service Bulletin SB 1037 Rev J 1 11 For Warranty Information Visit www balcrank com ...

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