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Balcrank

®

 Corporation

Weaverville, NC   28787

800-747-5300

800-763-0840 Fax

www.balcrank.com

Distributed by:

SERVICE BULLETIN SB1027

Rev. H   6/03

827790

WARRANTY

All Balcrank

®

 equipment sold by authorized Balcrank

®

 distributors is warranted to their original customer to be free 

from defects in materials and workmanship for a period of one year from the date the equipment was sold to the 

original  customer.  Select  equipment  carries  extended  warranty  terms  as  individually  noted  within  the  Balcrank

® 

Lubrication Equipment & Accessories User Price List. Any Balcrank

®

 equipment carrying an extended warranty will 

be  warranted  for  the  period  indicated;  those  items  carrying  a  “lifetime”  warranty  are  warranted  for  a  period  of 

thirty years. All Balcrank

®

 equipment determined by Balcrank

®

 to have defective materials or workmanship within 

the one year warranty period will be repaired or replaced. For equipment carrying extended warranties Balcrank

® 

will  repair  or  replace  the  product  including  parts  and  labor  for  the  first  full  year  and  will  provide  parts  only  for 

the remaining period of the specified warranty.

This warranty only covers equipment installed and operated according to applicable Balcrank

®

 Service Bulletins and 

Installation Instructions. Any equipment claimed to be defective must be returned, freight prepaid, to an Authorized 

Balcrank

®

 Service Center. If the part(s) or equipment is found to be defective, it will be repaired or replaced, and 

returned freight prepaid from the Authorized Service Center. If the claimed part(s) or equipment is found not to be 

defective, the Authorized Balcrank

®

 Service Center will, upon written authorization being received from the original 

customer, repair them for a reasonable charge to the customer which will include all applicable parts, labor, and 

return transportation costs. Any equipment returned to Balcrank

®

 must have the Warranty Service Claim number 

(WSC#) clearly marked on the outside of the carton. Balcrank’s sole responsibility is for defects in material and 

workmanship,  and  Buyer’s  sole  and  exclusive  remedy  hereunder,  shall  be  limited  to  repair  or  replacement  of 

the defective part or equipment.
This  warranty  does  not  cover,  nor  shall  Balcrank

®

  be  liable  for  repair  or  replacement  of  parts  or  equipment 

resulting  from  general  wear  and  tear  through  use,  or  damage  or  failure  caused  by  improper  installation,  abuse, 

misapplication,  abrasion,  corrosion,  insufficient  or  improper  maintenance,  negligence,  accident,  alteration,  or 

substitution of non-Balcrank component parts. Furthermore the Balcrank

®

 Warranty for Lubrication Equipment and 

Accessories does not cover the following specific conditions:

  Failure or damage to equipment that is caused by dirt or debris in air and fluid lines. This includes, but is not 

  limited to clogged inlet filters, strainers, or regulators; fluid meters; control handles; fluid tips; and valves.

  Failure of normal wear parts including but not limited to: “o”-rings, packings, seals and valves unless originally 

  improperly installed by the factory.  

  Products placed in applications for which their use was not intended. Examples include but are not limited to: A 

  lubricant pump being used to pump solvents, or placing a piece of equipment intended strictly for indoor use in 

  an outdoor application.

 

Damage to equipment resulting from operation above and beyond Balcrank’s recommendations.

  Leaks at air and fluid fittings and connections.

  Damage caused by thermal expansion when adequate pressure relief was not included in the system.

  Loose suction tubes on pumps.

  Reel spring tension adjustment.

THERE  ARE  NO  OTHER  WARRANTIES,  EXPRESSED  OR  IMPLIED,  INCLUDING  WARRANTIES  OF  MER-

CHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL BALCRANK BE LIABLE 

FOR ANY SPECIAL, CONSEQUENTIAL, OR OTHER DAMAGES OF SIMILAR NATURE, INCLUDING BUT NOT 

LIMITED TO LOST PROFITS, LOST PRODUCTION, PROPERTY DAMAGE, PERSONAL INJURY, WHETHER 

SUFFERED BY BUYER OR ANY THIRD PARTY, IRRESPECTIVE OF WHETHER CLAIMS OR ACTIONS, LEGAL 

OR  EQUITABLE,  FOR  SUCH  DAMAGES  ARE  BASED  UPON  CONTRACTS,  WARRANTY,  NEGLIGENCE, 

STRICT  LIABILITY,  OR  OTHERWISE.  ANY  CLAIM  OR  ACTION  FOR  BREACH  OF  WARRANTY  MUST  BE 

BROUGHT WITHIN TWO (2) YEARS FROM THE DATE OF SALE TO THE ORIGINAL CUSTOMER.

Содержание 1130-005

Страница 1: ...derstand this manual before installing operating or servicing this equipment OPERATION INSTALLATION MAINTENANCE AND REPAIR GUIDE SERVICE BULLETIN SB1027 Rev H 6 03 BOBCAT 300 SERIES 3 1 Ratio Pump Model 1130 005 General Lube ...

Страница 2: ...ling cleaning or changing any part of the system 1 Disconnect the air to the pump 2 Point dispensing valve away from yourself and others 3 Open dispensing valve until pressure is relieved WARNING WARNING THIS PUMP CONTAINS ALUMINUM AND ZINC PARTS DO NOT use 1 1 1 Trichloroethane methylene chloride or other halogenated hydrocarbon solvents or fluids containing such solvents in this pump Use of thes...

Страница 3: ...2 Technical Data Pressure Ratio 3 1 Air Pressure Operating Range 40 150 psi Maximum Fluid Working Pressure 495 psi Effective Air Piston Area 1 77 sq in Effective Fluid Piston Area 497 sq in Stroke Length 3 88 in Air Inlet Port Size 1 4 NPTF Fluid Inlet Port Size 3 4 NPTF Fluid Outlet Port Size 1 2 NPTF Wetted Parts General Lube Steel Buna N Aluminum Nickel Plating Noise Level dba 72 82 Shipping We...

Страница 4: ...y This feature is useful when installing a pump on a wall bracket that limits orientation of the hoses The pump contains a pair of internal exhaust mufflers which provide efficient operation with low noise levels conforming to OSHA regulations These mufflers also act as filters inhibiting air line debris from exiting the pump where cleaner environments are required The 1 piece air motor is factory...

Страница 5: ... Be sure the air supply is OFF before connecting accessories and or pump NOTE DO NOT hang filters regulators lubricators or other equipment of this type directly from pump air inlet The fittings are not strong enough to support the weight and may cause one or more to leak and or break A bracket should be used to support the use of these products CAUTION If you are not using a low level cut off at ...

Страница 6: ... air regulator to the minimum setting 2 Direct outlet hose into an approved waste oil container 3 Slowly adjust air regulator until pump is primed and is running smoothly Be sure all air has been purged from system The pump should only take a few strokes to prime However in a large system it may take longer 4 Use the air regulator to control the pump speed and cycle rate Always use the lowest pres...

Страница 7: ... and or damaged Replace Erratic pump operation Air entering suction line Check for loose connection Fluid level too low Refill reprime or flush Air motor icing Run pump at lower pressure run at lower cycles per minute clean mufflers Pump runs wild Empty fluid supply Refill reprime or flush Blockage in pump tube 30 or Remove pump tube clean footvalve 34 blockage Lower ball 31 is stuck in footvalve ...

Страница 8: ...6 Muffler Foam 2 22 827767 Muffler Screen 2 23 827764 Retaining Ring 1 24 827765 Backup Ring 1 25 827770 Polypak Seal 1 26 827730 Lower Body 1 27 829002 1 4 Lock Washer 4 28 829001 1 4 20 x 3 4 St Hd Screw 4 29 827777 220 O Ring Buna N 1 30 827736 Pump Tube 1 31 807492 Ball 11 16 Dia 1 32 827775 216 O Ring Buna N 1 33 827763 Pin 1 8 Dia 1 34 827748 Footvalve 1 35 831489 Grounding Lug Not Shown 1 P...

Страница 9: ... Wipe o ring groove to remove debris and replace Lower Body Seal Replacement This seal must be replaced each time the lower rod is pulled through the body The wiper seal 25 is replaced by removing screws 28 and washers 27 and separating the upper 20 and lower 26 body sections Use snap ring pliers to remove the retaining ring 23 Remove the backup ring 24 and seal 25 Apply Balcrank lubricating greas...

Страница 10: ...e Use an adjustable wrench to remove lock nut 3 Slide off washer 4 and adapter 5 Remove connecting rod 6 with a pipe wrench Wrap replacement lower rod in protective material before placing in the vise Apply thread adhesive to the connecting rod 6 and reassemble with the short thread length into the rod Replace the washer 4 adapter 5 and nut 3 Tighten nut completely then back off 1 4 turn to allow ...

Страница 11: ...er ReguIators 3260 033 1 4 nptf mini 3260 034 1 4 nptf 3260 035 3 8 nptf Pump Over Run Controls 3241 001 1 2 nptf 3241 002 1 4 nptf In Line Hand Operated Valves 3230 003 300 psi air 1 4 nptf 3230 002 2 000 psi 1 2 nptf Telescoping Suction Tube 4412 011 1 npt fits 55 gal drum and 250 gal tank Hose Tube Kit 4410 016 3 4 npt telescoping suction tube Air hose 3 8 x 3 Fluid hose 1 2 npt x 6 Air coupler...

Страница 12: ...rial and workmanship and Buyer s sole and exclusive remedy hereunder shall be limited to repair or replacement of the defective part or equipment This warranty does not cover nor shall Balcrank be liable for repair or replacement of parts or equipment resulting from general wear and tear through use or damage or failure caused by improper installation abuse misapplication abrasion corrosion insuff...

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