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15. CONVEYOR BELT SPEED CALIBRATION

The conveyor belt requires calibration to properly align the speed control knob on the Electric Control Box.
Calibration is done by timing the belt as it passes between two timing marks located on the conveyor frame.
This method will work regardless of belt travel direction. Follow the instructions below.

Idler Shaft

Belt Travel

(Standard)

Timing Marks

on Conveyor Frame

Conveyor Frame

5” (1620E), or 7” (1828E)

A.

Remove the adjustment knob of the conveyor belt speed control (see page 10) using a small,
standard screwdriver to loosen the setscrew.

B.

Locate the two timing marks as shown above. For the Dual Air VH-, VHVA1620E series, the marks
are 5 inches apart; for the Dual Air VH-, VHVA1828E the marks are 7 inches apart. IF the timing
marks are NOT present, use a black marking pen to mark the frame in the same manner.

C.

These distances represent exactly ¼ of the distance of the cook chamber: ¼ x 20” cook chamber
(DualAir 1620E) = 5”; ¼ x 28” cook chamber (DualAir 1828E) = 7”.

D.

With this 1:4 ratio, it is possible to calibrate the belt speed. For example:

1.

For a cook time of 1 minute, the time required to pass between timing marks would be: 60
seconds / 4 = 15 seconds. If the belt passes from one mark to the next in 15 seconds, this is
exactly the same as a 1-minute cook time.

2.

For a cook time of 6 minutes, the required time to pass between timing marks would be: 6
minutes x 60 seconds / 4. This equals 360 seconds / 4 = 90 seconds between marks. The
belt needs to take 90 seconds (1-1/2 minutes) to move from one mark to the next to equal a

6-minute cook time.

E.

Using a black marking pen, mark any belt link near the outer edge. Using a stopwatch, check the
time it takes for this link to move between the timing marks. Repeat this procedure several times
until the distance is traveled in 90 seconds (recommended calibration interval), which equals a 6-
minute cook time.

F.

Now that the belt is moving at this calibrated speed, CAREFULLY re-mount the adjustment knob
onto the belt conveyor speed control shaft, and tighten the setscrew so that the KNOB indicating
mark is pointing at the number “6” on the surrounding label.

G.

The conveyor belt is now calibrated for ALL ranges as indicated on the label. The label numbers are
COOK TIME in MINUTES. Simply point the knob indicating line to the desired cook time.

The label COOK TIME marks are close approximates, and may vary slightly from actual

timing results using the method described.

H

Cook/Bake Time is not the same as time of delivery.

is the actual time required

for the first item, leading edge to trailing edge.

is leading edge to leading

edge. For example, the

for a 16” pizza with a 6 minute

(using the

DualAir 1828 conveyor) is 9.4 minutes.

NOTE:

Time of Delivery

Cook/Bake Time

Time of Delivery

Bake/Cook Time

16

Содержание VH-1620-E1

Страница 1: ...must be done in a well ventilated area Overexposure to smoke or fumes may cause nausea or dizziness FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity...

Страница 2: ...defined as follows CAUTION These models are designed built and sold for commercial use If these models are positioned so the general public can use the equipment make sure that cautions warnings and o...

Страница 3: ...ly with CSA STANDARD C 22 2 Number 0 M1982 General Requirements Canadian Electrical Code Part II 109 M1981 Commercial CookingAppliances NOTICE Local codes regarding installation vary greatly from one...

Страница 4: ...3 Phase 29 E VH 1620E Schematic 208 220 or 240VAC 1 Phase 30 F VH 1620E Wiring Diagram 208 220 or 240VAC 1 Phase 31 G VH 1620E Schematic 208 220 or 240VAC 3 Phase 32 H VH 1620E Wiring Diagram 208 220...

Страница 5: ...NSTRUCTIONS VH1620E 6 4 1 or 3 VHVA1620E 6 4 1 or 3 VH1828E 12 4 1 or 3 VHVA1828E 12 4 1 or 3 1 RECEIVING Read the notice on the outside carton regarding damage in transit CONCEALED DAMAGE damage disc...

Страница 6: ...supplied with a flexible power cord and plug Your conveyor oven s can be stacked up to 3 high Each unit is built exactly the same so it does not matter in which order they are stacked For stacking of...

Страница 7: ...MENTS THE CORRECT CONVEYOR OVEN MUST BE INSTALLED THE CONVEYOR OVEN CANNOT BE MODIFIED IN THE FIELD TO MATCH INPUT POWER CAUTION FOR 3 PHASE UNITS ONLY VERIFY VOLTAGE OF EACH LEG IF ANY LEG HAS A VOLT...

Страница 8: ...nit Direction of travel is controlled by a Reversing Switch that is located inside the control box containing the gearmotor If the direction of travel needs to be reversed follow this procedure 1 2 Re...

Страница 9: ...DOWN until they are in the correct position to allow product to enter and exit with minimal vertical clearance This will reduce the amount of heat lost out the sides of the cook chamber 9 REMOVABLE PL...

Страница 10: ...oking process 8 I O IF THE MAIN SWITCH IS TURNED OFF DURING INITIAL START UP LEAVE UNIT OFF FOR AT LEAST 15 SECONDS TO ALLOW THE AIR VELOCITY CONTROLS TO RESET TOGGLING THE SWITCH RAPIDLY ON OFF WILL...

Страница 11: ...he belt assembly out the side E INDEPENDENT TOP AND BOTTOM OUTER SIDE COVERS Makes it possible to remove conveyor belt from the front F SYMMETRICAL OUTER COVERS DUAL AIR 1828E ONL Y T op and bottom ou...

Страница 12: ...d construction of the interior cook chamber is of aluminized steel and requires care not to over clean and scratch the surface Use only the detergent solutions and cleaners that meet national and or l...

Страница 13: ...e the main cook chamber and thus requires the same level of care to retain its integrity Follow the same precautions as mentioned above for the main cook chamber UPWARD 11 OPERATOR MAINTENANCE WARNING...

Страница 14: ...OFF if there is excessive current going to the motor s or if excessive heat builds up in the overload relay due to an overload condition Because it takes time for the relay to cool down do not assume...

Страница 15: ...VHV A Series ovens the outer upper and lower covers are symmetrical and can be mounted on either side of the oven e Open the front hinged door f Carefully supporting both right and left sides of the...

Страница 16: ...time 2 For a cook time of 6 minutes the required time to pass between timing marks would be 6 minutes x 60 seconds 4 This equals 360 seconds 4 90 seconds between marks The belt needs to take 90 second...

Страница 17: ...roduct Time of Delivery Trailing Edge of Product Time of delivery will be different for different sizes of products Time of Delivery TOD X Bake Chamber Length Product Diameter Bakers Pride 6 Minute Ba...

Страница 18: ...e tensioner at one end of belt frame Properly re attach and tighten to gearmotor output shaft Remove belt assembly to identify obstruction to belt movement Remedy problem Straighten bent belt links Ti...

Страница 19: ...rols to minimum then adjust each one separately to hear for sound changes which indicate air movement model VHVA Series only THE PROBLEM THE CAUSE THE SOLUTION No air or not enough air coming from blo...

Страница 20: ...nd speed control at the header terminal on speed control board 4 One pot wire contains a 15K ohm resistor at the pot body Verify this solder connection is good Blower speed control s failed 5 Blower s...

Страница 21: ...orking properly THE PROBLEM THE CAUSE THE SOLUTION NOTE temperature sensor lead wires are NOT polarity sensitive since sensor is an RTD type 4 If resistance reads value within range of chart sensor is...

Страница 22: ...22 Notes...

Страница 23: ...4 1753 400 1046 54 1411 230 1761 404 1059 60 1420 234 1773 410 1067 64 1432 240 1781 414 1080 70 1440 244 1793 420 1088 74 1452 250 1801 424 1101 80 1460 254 1813 430 1109 84 1473 260 1821 434 1122 90...

Страница 24: ...18 GA 5 PROBE PROBE 240 VAC 240 VAC VAC COM VAC COM 18 Solid State Relay Labeling I D Models VH VHVA1620E Conveyor Ovens Circuit Leads 208 Volt 240 Volt Between C L3 28 3 Ohms 38 9 Ohms Between D L2 2...

Страница 25: ...AC COM VAC COM Element Resistance Chart VH VHVA Series Conveyor Oven 208 VOLTS 220 VOLTS 240 VOLTS ELEMENT WATTAGE MODEL 14 4 ohms 16 1 ohms 28 8 ohms 32 3 ohms 38 4 ohms 19 2 ohms VH VHVHA1828E VH VH...

Страница 26: ...ERATURE CONTROL LOWER TEMPERATURE CONTROL 10 GA GREEN YELLOW STRIPE 18 GA GREEN YELLOW STRIPE 18 GA GREEN YELLOW STRIPE 15 K OHM RESISTOR 15 K OHM RESISTOR 1 2 3 COOLING FAN IN CONTROL BOX DOOR C N O...

Страница 27: ...ER MOTOR 18 GA BLUE BLUE J 18 GA BROWN 18 GA BLUE J J 18 GA GRAY BLUE B R O W N BLACK AIR PULLED INTO CONTROL BOX G 1 G 2 7 6 4 5 5 4 9 8 4 6 B 1 B 2 B3 21 2 2 A 1 A 2 A 3 9 8 1 8 17 29 30 26 25 2 7 2...

Страница 28: ...43 BLUE ELEMENT CONTACTOR 6 7 8 9 10 11 UPPER TEMPERATURE ADJUSTMENT POTENTIOMETER 3 1 2 5 4 RTDSENSOR YELLOW ORANGE PURPLE GRAY COOLING FAN IN CONTROL BOX YELLOW ORANGE PURPLE CAUTION L1 L2 INPUTS M...

Страница 29: ...ER MOTOR 18 GA BLUE BLUE J 18 GA BROWN 18 GA BLUE J J 18 GA GRAY BLUE B R O W N BLACK AIR PULLED INTO CONTROL BOX G 1 G 2 7 6 4 5 5 4 9 8 46 B1 B 2 B 3 21 22 A 1 A 2 A3 9 8 18 17 29 30 26 25 27 28 34...

Страница 30: ...E INPUT OUTPUT GEARMOTO R POWER SUPPLY RED BLACK 2 46 39 41 WHITE 12 16 14 GRAY A 29 11 19 WHITE 13 19 BLACK POWER BLOCK LO WER TEMPERATURE ADJUSTMENT PO TENTIOMETER 3 1 2 5 4 RTDSENSOR C1 43 BLUE 6 7...

Страница 31: ...10 GA BLUE 18 GA 31 42 BLACK 22 GA 2PLCS RED BLACK RED 24VDC OUTPUT 44 37 39 41 18 17 20 18 GA GRAY TO TERMINAL BLOCK 4 BLACK ITEMS LOCATED ON MAIN CONTROL BOX DOOR 32 36 29 38 14 GA HIGH TEMP FROM PO...

Страница 32: ...29 11 19 WHITE 13 19 BLACK POWER BLOCK LOWER TEMPERATURE ADJUSTMENT POTENTIOMETER 3 1 2 5 4 RTDSENSOR C1 43 BLUE ELEMENT CONTACTOR 6 7 8 9 10 11 UPPER TEMPERATURE ADJUSTMENT POTENTIOMETER 3 1 2 5 4 R...

Страница 33: ...GA GRAY TO TERMINAL BLOCK 4 BLACK ITEMS LOCATEDONMAINCONTROL BOX DOOR 32 36 29 38 14 GA HIGH TEMP 18 GA BLUE 18 GA BROWN 18 GA BROWN 18 GA BLACK 18 GA WHITE FROM POWER SUPPLY YELLOW YELLOW ORANGE PUR...

Страница 34: ...RE EN YE L L OW S TRIP E LOWER TEMPERATURE C ONTROL UPPER TEMPERATURE C ONTROL G2 G 3 GRN YLW GRAY BRN BLUE BLUE BROWN J J J J J BROWN GRY BR OWN GREEN YELLOW STRIPE BLUE BROWN BLACK 34 28 27 25 33 3...

Страница 35: ...E BLUE J 18GA BROWN 18 GA BLUE J J 18 GA GRAY BLUE B R O W N BLACK AIR PULLED INTO CONTROL BOX G1 G 2 7 6 4 5 5 4 9 8 4 6 B1 B2 B 3 2 1 22 A 1 A 2 A3 9 8 18 17 29 3 0 26 25 2 7 28 34 3 4 30 G4 A 25 26...

Страница 36: ...IOMETER BLAC K 19 13 WHITE 19 11 29 A GRAY 14 16 12 WHITE 41 39 46 BLACK 2 RED GEARMOTOR POWER SUPPLY OUTPUT IN PUT BLUE 31 WHITE 10 GA BROWN BLACK 10 GA BLACK A B E A SSR 2 SSR 3 REAR EXHAUST FANS SS...

Страница 37: ...7 6 4 5 5 4 9 8 46 B1 B 2 B 3 21 22 A 1 A 2 A3 9 8 18 17 29 30 26 25 27 28 34 34 30 G 4 A 25 26 G3 G 2 G 4 G4 ITEMS LOCATED IN CONTROL BOX ENCLOSURE ITEMS LOCATED IN BLOWER COMPARTMENT J BROWN 14 GA L...

Страница 38: ...TO POWER BLOCK POWER BLOCK JUNCTION BLOCK BLACK WHITE GREEN B SSR 2 SSR 1 30 A MP 30 AMP 10 GA BROWN 10 GA BLAC K 20 BROWN 24 WHITE 23 COOLING FA N IN CONTROL BOX POWER BLOCK BLAC K 19 13 WHITE 19 11...

Страница 39: ...18 GA BROWN 18 GA BROWN 18GA BLACK 18 GA WHITE TEMPERATURE CONTROL POTS YELLOW YELLOW ORANGE PURPLE ORANGE PURPLE LOWER UPPER ELEMENT CONTACTOR 43 BLUE WHITE 14 GA WHITE 14 GA WHITE 14 GA BROWN 14 GA...

Страница 40: ...MOTOR POWER SUPPLY RED BLACK 2 46 39 41 WHITE 12 16 14 GRAY A 29 11 19 WHITE 13 19 BLAC K LOWER TEMPERATURE A DJUSTMEN T POTENTIOMETER 3 1 2 5 4 RTDSENSOR C1 43 BLUE 6 7 8 9 10 11 UPPER TEMPERATURE A...

Страница 41: ...CK 4 BLACK ITEMS LOCATED ON MAIN CONTROL BOX DOOR 32 36 29 38 14 GA HIGH TEMP 18 GA BLUE 18 GA BROWN 18 GA BROWN 18GA BLACK 18 GA WHITE TEMPERATURE CONTROL POTS YELLOW YELLOW ORANGE PURPLE ORANGE PURP...

Страница 42: ...20E 1828E Item Part Number Description Quan 1 B6546T B7227T Complete conveyor assy with wire belt 1 2 S3268U S3266U Idler shaft assy complete w sprockets 2 3 B6068U B6068U Bearing clip assy 6 4 S3254A...

Страница 43: ...1828E Item Part Number Description Quan 1620E 1828E Item Part Number Description Quan 1620E 1828E Item Part Number Description Quan 1 M1541U M1537U Complete Blower Assy VH 1 or 3 Ph 1 2 3 M1542U M1511...

Страница 44: ...or Assy Complete w items 16 21 23 Hinged Door Only Bare Gearmotor Coupling Gearmotor Adjustment Plate Gearmotor Adapter Plate Gearmotor Belt Conveyor Drive Power Distribution Terminal Block 1620 Uses...

Страница 45: ...6237T B6237U B6236U U1370A U1366A U1369A U1365A P1008A P1007A Main Switch Indicator Light On for Heat Demand Knob Potentiometer Conveyor Belt Speed Adjust Potentiometer Air Blower Speed Adjust Potenti...

Страница 46: ...18A M1518A M1518A M1518A M1518A M1518A M1518A M1518A T emperature Sensor Probe 2 2 3 4 L1181A L1189A L1207A L1183A L1185A L1191A L1209A L1187A Heating Element Left Hand 2 L1182A L1190A L1208A L1184A L...

Страница 47: ...riod of THREE MONTHS The installation of these replacement decks is the responsibility of the purchaser The extended Cyclone door warranty years 3 through 5 is a parts only warranty and does not inclu...

Страница 48: ...48 F BAKERS BAKERS PRIDE PRIDE BAKERS PRIDE OVEN CO INC 30 Pine Street New Rochelle NY 10801 914 576 0200 Phone 800 431 2745 US Canada 914 576 0605 Fax www bakerspride com Web Address...

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