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6  |  Baker Hughes

Copyright 2021 Baker Hughes Company. All rights reserved.

5.  Install the Seat Ring Gasket (B103) in seat ring gasket 

groove.

6. 

Install the Body Gasket (B015) in the gasket groove in the 

Valve Body (B001).

7. 

Place the Venturi (B142) on the underside of the seat ring 

face and align it with the seat ring opening so that the Lower 

Flange (B010) can be lowered in place.

8. 

Lubricate  the  exposed  Body  Stud  (B002)  threads  using 

Gripcott NF or equivalent.

9. 

Lower the Lower Flange (B010) over the Venturi (B142) and 

then onto the locating boss of the Valve Body (B001).

Body Stud and Nut Torquing

1. 

Lubricate  the  Body  Nut  (B014)  contact  surfaces  using 

Gripcott NF or equivalent.

2. 

Install the Body Nuts (B014) onto the Body Studs (B002). 

Prior to and while tightening the Body Nuts (B014), ensure 

that the Lower Flange (B010) and valve trim are centered 

and free moving.

Single bolt circle arrangement

1. 

Tighten the Body Nuts (B014) in the sequence indicated by 

the Figure 1 or 2 or 3 based on quantity, and torque them 

in  successive,  uniform,  and  progressive  levels  using  a 

calibrated torque wrench. During torquing, ensure that the 

Lower Flange (B010) face stays parallel to the Valve Body 

(B001) face. Torque to the maximum values in Table 1 for 

ASME Class 2500 or Table 2 for ASME Class 600. When 

the final torque values are achieved, confirm that the Lower 

Flange  (B010)  face  is  contacting  the  Valve  Body  (B001) 

face.

Double bolt circle arrangement

1. 

Begin  with  the  internal  bolt  pattern  and  torque  the  nuts 

in  the  order  indicated  by  the  Figure  4  or  5  depending  on 

bolt quantity, and torque them in successive, uniform and 

progressive levels using a calibrated torque wrench. When 

the torque values in Table 1 are reached, confirm that the 

Lower Flange (B010) face is in metal to metal contact with 

the Valve Body (B001) face.

2. 

Follow with the external bolt pattern and torque the nuts in 

the order indicated by the Figure 4 or 5 depending on bolt 

quantity,  and  torque  them  in  successive,  uniform  and 

progressive levels. When the torque values in Table 1 are 

reached,  confirm  that  the  Lower  Flange  (B010)  face  is  in 

metal to metal contact with the Valve Body (B001) face.

The valve should now be inverted again to a 

right-side-up position to assemble the packing 

box and install the actuator. Inverting the valve 

requires pre-planning of the rigging and lifting 

process. Once inverted, the valve must be cradled 

in an appropriate fixture to support its weight and 

provide stability during maintenance activities.

Plug/Stem S/A

The Plug/Stem sub-assembly (B119) are assembled under tight 

tolerances to prevent damage to the hardened (and extremely 

brittle) parts. For this reason, the Plug/Stem sub-assembly (B119) 

must always be replaced together as a complete assembly with 

factory OEM parts.

Seat Ring S/A and Venturi S/A

Note: These sub-assemblies are each fit together using a 

heat shrinking process. The seat and liner of each of these 

assemblies should never be separated. The assemblies 

must always be replaced as complete assemblies using 

factory OEM parts.

Valve Reassembly

Make sure the valve body and gasket surfaces are clean and 

free of any damage.

The 74000 Series must always be reassembled with new packing 

and gaskets. Before disassembly, make sure the recommended 

spare parts are available for reassembly.

Body Stud Assembly

Lubricate threads of the Body Studs (B002), using Gripcott NF or 

equivalent, and screw them into the Valve Body (B001) until the 

studs bottom out. Do not over torque as it will damage the stud 

and prevent future removal.

Bull Nose Guide 

Bull  Nose  Trim  requires  a  Bull  Nose  Guide  (B011)  which  is 

welded  into  the  Valve  Body  (B001).  This  guide  is  installed  at 

the factory and should not require field service. If the Bull Nose 

Guide (B011) has need for replacement, contact Baker Hughes 

Masoneilan Engineering for guidance regarding removal and re-

installation.

Trim / Lower Flange 

1. 

Install  the  Plug/Stem  sub-assembly  (B120/B112)  into  the 

Valve Body (B001), leading with the stem side.

2. 

For trim sizes 2” and less, install the Upper Seat Ring Gasket 

(B103a) in the gasket groove in the Valve Body (B001).

3.  For trim sizes greater than 2”, install the Conical Spring 

(B013)  in  the  Valve  Body  (B001).  Make  sure  spring  is 

correctly installed per Figure 6, where the spring OD is in 

contact with the valve body face. 

4. 

Install the Seat Ring (B102) in the Valve Body (B001), sliding 

it onto the Plug/Stem sub-assembly (B112).

The 74000 Series valve is a bottom entry design 

and thus the valve must be inverted for proper 

reassembly. Inverting the valve requires pre-

planning of the rigging and lifting process. 

Once inverted, the valve must be cradled in an 

appropriate fixture to support its weight and 

provide stability during maintenance activities.

Содержание Masoneilan 74000 Series

Страница 1: ...Masoneilan 74000 Series Erosion Resistant Control Valves Instruction Manual Rev C Baker Hughes Data Classification Public...

Страница 2: ...CULAR REQUIREMENTS FOR OPERATION OF OTHER EQUIPMENT AT THE SITE THESE INSTRUCTIONS DO NOT PURPORT TO COVER ALL DETAILS OR VARIATIONS IN EQUIPMENT NOR TO PROVIDE FOR EVERY POSSIBLE CONTINGENCY TO BE ME...

Страница 3: ...late 2 After Sales Service 2 Spare Parts 2 Actuator and Accessories 2 Numbering System 2 Unpacking 3 Installation 3 Piping Cleanliness 3 Isolation Bypass Valve 3 Heat Insulation 3 Hydrostatic Testing...

Страница 4: ...nd Venturi S A 6 Valve Reassembly 6 Body Stud Assembly 6 Bull Nose Guide 6 Trim Lower Flange 6 Body Stud and Nut Torquing 6 Single bolt circle arrangement 6 Double bolt circle arrangement 6 Packing Bo...

Страница 5: ...rior notice The information contained in this manual in whole or part shall not be transcribed or copied without Baker Hughes s written permission Please report any errors or questions about the infor...

Страница 6: ...tenance and repair of its equipment For support contact the local Baker Hughes representative or Masoneilan factory located closest to you Spare Parts Only Masoneilan replacement parts should be used...

Страница 7: ...figuration should allow for removal of valve body from the line and separation of the upper and lower body components at the flange joint Also note that the packing box is integral to the upper body a...

Страница 8: ...stem connector sections above depending on the connection type Actuator Removal Disconnect all electrical and air connections to and from the actuator Disassemble yoke nut or yoke attachment screws a...

Страница 9: ...sition to disassemble the packing box Inverting the valve requires pre planning of the rigging and lifting process Once inverted the valve must be cradled in an appropriate fixture to support its weig...

Страница 10: ...tor Inverting the valve requires pre planning of the rigging and lifting process Once inverted the valve must be cradled in an appropriate fixture to support its weight and provide stability during ma...

Страница 11: ...ll rights reserved Figure 1 Torque Sequence Single Bolting Circle 8 Bolts Figure 2 Torque Sequence Single Bolting Circle 12 Bolts Figure 3 Torque Sequence Single Bolting Circle 16 Bolts Figure 4 Torqu...

Страница 12: ...orque Values for 74000 Series CL600 Part Description Valve Size 4x6 6x8 6x8 8x10 Valve Class CL600 CL600 CL600 CL600 Trim Size 4 6 8 10 Body studs Thread size 1 25 1 5 1 5 1 5 Bolt number 12 12 12 16...

Страница 13: ...etween the Plug Stem B120 and Packing Flange B123 or Packing Follower B212 when torquing the Packing Nuts B201 There must be no contact between the Plug Stem B120 and the Packing Flange B123 or Packin...

Страница 14: ...10 Baker Hughes Copyright 2021 Baker Hughes Company All rights reserved Figure 6 74000 Series Control Valve 74111 Fluted Plug Construction with Leak Off Connection 74211 Bull Nose Plug Construction...

Страница 15: ...Then assemble the bottom stem connector 2 As soon as it becomes possible insert the valve stem into the actuator stem 10 The stem must be inserted far enough so that when there is no air in the actua...

Страница 16: ...he bottom stem connector 2 assembly to bring it into contact with the top stem connector 4 8 Supply air to the actuator until the stem has travelled at least 0 40 inches 10 mm 9 Unscrew the top stem c...

Страница 17: ...manual loading panel tubing to the top plate 17 3 Apply required air pressure through the manual loading panel to completely extend the actuator stem 4 Extend the actuator stem either pneumatically o...

Страница 18: ...Company All rights reserved Figure 9 87 88 Actuators Type 87 Air to Close No 6 Type 88 Air to Open No 6 Type 87 Air to Close No 10 16 23 Type 88 Air to Open No 10 16 23 Model 87 Actuator Air to Extend...

Страница 19: ...uide bushing 55 Set screw 10 Upper spring button 33 O ring Piston rod 56 Worm 11 Thrust bearing 34 Rod scraper 57 Bearing 12 Compression nut 35 Hexagon bolt 58 Retaining ring 13 Separator plate Model...

Страница 20: ...Hughes Copyright 2021 Baker Hughes Company All rights reserved Figure 10 Model 51 Actuator Model 51 Double Acting With handwheel without volume chamber Model 51 Double Acting With handwheel with volum...

Страница 21: ...ves Instructions Manual 17 Copyright 2021 Baker Hughes Company All rights reserved Figure 11 Model 51 Actuator Model 51 Double Acting Without handwheel without volume chamber Model 51 Double Acting Wi...

Страница 22: ...18 Baker Hughes Copyright 2021 Baker Hughes Company All rights reserved Figure 12 Model 52 Actuator Model 52 Air to extend with handwheel Model 52 Air to retract without handwheel...

Страница 23: ...000 Series Control Valves Instructions Manual 19 Copyright 2021 Baker Hughes Company All rights reserved Figure 13 Model 53 Actuator Model 53 Air to extend with handwheel Model 53 Air to retract witho...

Страница 24: ...20 Baker Hughes Copyright 2021 Baker Hughes Company All rights reserved Figure 14 CM DM handwheel Typical for models 51 52 53...

Страница 25: ...Masoneilan 74000 Series Control Valves Instructions Manual 21 Copyright 2021 Baker Hughes Company All rights reserved Notes...

Страница 26: ...22 Baker Hughes Copyright 2021 Baker Hughes Company All rights reserved Notes...

Страница 27: ...Masoneilan 74000 Series Control Valves Instructions Manual 23 Copyright 2021 Baker Hughes Company All rights reserved Notes...

Страница 28: ...Baker Hughes Company Other company names and product names used in this document are the registered trademarks or trademarks of their respective owners BHMN 74000 IOM 32033C 1221 12 2021 Tech Field Su...

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