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     Masoneilan 21000 Series Top Guided Globe Valve Instruction Manual  |  1

Copyright 2023 Baker Hughes Company. All rights reserved.

Safety Information

Important - Please read before installation

These instructions contain 

DANGER

WARNING

, and 

CAUTION

 

labels, where necessary, to alert you to safety related or other 

important  information.  Read  the  instructions  carefully  before 

installing  and  maintaining  your  control  valve. 

DANGER

  and 

WARNING

  hazards  are  related  to  personal  injury. 

CAUTION

 

hazards  involve  equipment  or  property  damage.  Operation 

of 

damaged equipment can, under certain operational 

conditions, result in degraded process system performance 

that can lead to injury or death. Total compliance with all

 

DANGER

WARNING

,  and 

CAUTION

  notices  is  required  for 

safe operation.

This is the safety alert symbol. It alerts you to potential personal 

injury hazards. Obey all safety messages that follow this symbol 

to avoid possible injury or death.

Indicates a potentially hazardous situation which, if not avoided, 

could result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, 

could result in serious injury.

Indicates a potentially hazardous situation which, if not avoided, 

could result in minor or moderate injury.

When  used  without  the  safety  alert  symbol,  indicates  a 

potentially hazardous situation which, if not avoided, could result 

in property damage.

Note: Indicates important facts and conditions.

About this Manual

•   The information in this manual is subject to change without 

prior notice.

•   The information contained in this manual, in whole or part, 

shall not be transcribed or copied without Baker Hughes’s 

written permission.

•   Please report any errors or questions about the information 

in this manual to your local supplier.

•   These  instructions  are  written  specifically  for  the  21000 

Series  control  valves,  and  do  not  apply  for  other  valves 

outside of this product line.

Useful Life Period

The  current  estimated  useful  life  period  for  the  21000  Series 

control valves is 25+ years. To maximize the useful life of the 

product,  it  is  essential  to  conduct  annual  inspections,  routine 

maintenance  and  ensure  proper  installation  to  avoid  any 

unintended  stresses  on  the  product.  The  specific  operating 

conditions will also impact the useful life of the product. Consult 

the factory for guidance on specific applications if required prior 

to installation.

Warranty

Items  sold  by  Baker  Hughes  are  warranted  to  be  free  from 

defects  in  materials  and  workmanship  for  a  period  of  one 

year from the date of shipment provided said items are used 

according  to  Baker  Hughes  recommended  usages.  Baker 

Hughes  reserves  the  right  to  discontinue  manufacture  of  any 

product  or  change  product  materials,  design  or  specifications 

without notice.

Note: Prior to installation:

•   The valve must be installed, put into service and maintained 

by  qualified  and  competent  professionals  who  have 

undergone suitable training.

•   All  surrounding  pipe  lines  must  be  thoroughly  flushed  to 

ensure  all  entrained  debris  has  been  removed  from  the 

system.

•   Under  certain  operating  conditions,  the  use  of  damaged 

equipment could cause a degradation of the performance 

of the system which may lead to personal injury or death.

•   Changes  to  specifications,  structure,  and  components 

used  may  not  lead  to  the  revision  of  this  manual  unless 

such changes affect the function and performance of the 

product.

Содержание Masoneilan 21000 Series

Страница 1: ...Baker Hughes Data Classification Public 21000 Series Top Guided Globe Valve with Lo dB Anti cavitation API 6A capabilities Instruction Manual Rev F...

Страница 2: ...ICULAR REQUIREMENTS FOR OPERATION OF OTHER EQUIPMENT AT THE SITE THESE INSTRUCTIONS DO NOT PURPORT TO COVER ALL DETAILS OR VARIATIONS IN EQUIPMENT NOR TO PROVIDE FOR EVERY POSSIBLE CONTINGENCY TO BE M...

Страница 3: ...e Trim 4 7 Maintenance Repair 5 7 1 Threaded Seat Ring Removal 5 7 2 Bushing Removal 5 7 3 Lapping Seats 5 7 3 1 Threaded Trim 5 7 3 2 Quick Change Trim 6 7 4 Lo Db Plug 6 7 5 Plug Stem Pinning 6 7 6...

Страница 4: ...1 Threaded Trim 16 10 1 2 Quick Change Trim 16 10 2 Repair 17 10 2 1 Plug Stem Bellows Bonnet Extension S A 17 10 3 Plug And Seat Ring Seating Surfaces 18 10 4 Bonnet Reassembly 18 10 5 Valve Body Re...

Страница 5: ...l not be transcribed or copied without Baker Hughes s written permission Please report any errors or questions about the information in this manual to your local supplier These instructions are writte...

Страница 6: ...ent per Safe Site Work Practices are the end user s responsibility 4 The failure of properly following the test installation maintenance and or disassembly assembly instructions may result in a compro...

Страница 7: ...performing maintenance on this equipment Throughout the text safety and or caution notes will appear and must be strictly adhered to otherwise serious injury or equipment malfunction could result Bak...

Страница 8: ...ottling valve mounted in the by pass line See Figure 2 4 3 Flow Direction The valve must be installed so that the process fluid will flow through the valve in the direction indicated by the flow arrow...

Страница 9: ...lled and tapped rod with a T handle onto the plug stem and secure with a locknut see Figure 4 Note As an alternative drill a hole through a flat steel plate and fasten to the plug stem using two lockn...

Страница 10: ...lug is already fully drilled typical for 440 C hardened stainless steel material or solid Stellite or Equivalent then drill the stem to the same diameter Diameter C in Figure 9 as the plug shank hole...

Страница 11: ...correct packing as soon as possible If the plug guide area has a center mark PIace the plug guide on a V block and use a suitable drill size to either Match the hole size in the plug or Match Diamete...

Страница 12: ...acement may require disconnecting the plug stem from the actuator stem and removal of the actuator if rings are not skive cut A By means of a hooked instrument remove packing 6 ensuring not to damage...

Страница 13: ...e maintenance service In order to provide a correct functioning of the valve the packing should not be tightened over the compression value sufficient to provide the tightness The packing box efficien...

Страница 14: ...Section 7 6 Packing Box J If a leak detection connection was installed connect it on the lateral NPT port in the bonnet If not ensure that the 1 4 NPT plug remained in place K For actuator assembly an...

Страница 15: ...ropriate instructions for the specific actuator model and type Connect air pressure lines to the actuator ports to meet intended operating mode i e air to extend air to retract or double acting For fu...

Страница 16: ...2 Baker Hughes Copyright 2023 Baker Hughes Company All rights reserved T Handle Lock Nut Figure 4 Seat Lapping Device Figure 8 Lo dB Type 21900 and Anti cavitation Type 21800 Double Stage Trim Optiona...

Страница 17: ...Dia A Soft metal or plasti c vise jaws Cylindrical machining diameter of the jaws plug guide diameter A C Dia D X X A B Reference Mark in 87 1 50 2 38 2 75 mm 22 22 38 10 60 32 69 85 mm 12 70 12 70 1...

Страница 18: ...Torque 4 Torque requirements shown are for standard B7 studs and 2H nuts Bellows Bonnet Assembly Torque Requirements Bolting Requirements Torque Requirements Minimum Maximum Increments Pre Load Qty S...

Страница 19: ...igure 13 Quick Change Trim Contoured Plug Full Capacity Recommended spare parts Only on Quick Change Trim Ref Part Name Ref Part Name Ref Part Name PARTS REFERENCE 1 Plug Stem 2 Packing Flange Stud 3...

Страница 20: ...ing the plug stem Figure 16 21000 Series 3 4 to 2 Valve Sizes ANSI Class 900 to 2500 Figure 17 Angle Body Design 3 4 to 6 Valve Sizes ANSI Class 150 to 600 3 4 to 2 Valve Sizes ANSI Class 900 to 2500...

Страница 21: ...w gasket 28 on the upper flange of the bonnet extension Insert the new stem bellows S A through the top hole into the bonnet extension 29 Pin the plug on the stem See section 10 2 1 3 10 2 1 3 Plug St...

Страница 22: ...to instructions stated in Section 8 for the specific trim type involved 10 6 Actuator to Body S A and Plug Stem Adjustment Refer to instruction Ref 19530 Assembly of the No 6 actuator on a bellows sea...

Страница 23: ...3 Packing Flange Nut 4 Packing Flange 5 Packing Follower 6 Packing 9 Body Stud 10 Body Stud Nut 11 Body Gasket 12 Guide Bushing 13 Cage 14 Seat Ring 15 Seat Ring Gasket 16 Plug 17 Plug Pin 18 Valve Bo...

Страница 24: ...3 Tighten the yoke nut 33 4 Unscrew the valve plug stem until the valve plug comes into contact with the seat Do not turn the valve plug on the seat as this could damage the sealing surfaces 5 Supply...

Страница 25: ...tem connector 4 by the number of turns N1 specified in Table 5 then lock manually with hex nut 1 10 Release the pressure in the actuator Use pointer 7 to set the travel scale 9 to the actuator supply...

Страница 26: ...ompany All rights reserved Type 87 Air to Close No 6 Type 88 Air to Open No 6 Figure 23 87 88 Actuators Type 87 Air to Close No 10 16 23 Type 88 Air to Open No 10 16 23 Model 87 Actuator Air to Extend...

Страница 27: ...nect manual loading panel tubing to the top plate 17 3 Apply required air pressure through the manual loading panel to completely extend the actuator stem 4 Extend the actuator stem either pneumatical...

Страница 28: ...ew 10 Upper spring button 33 O ring Piston rod 56 Worm 11 Thrust bearing 34 Rod scraper 57 Bearing 12 Compression nut 35 Hexagon bolt 58 Retaining ring 13 Separator plate Model 52 53 36 Spring lock wa...

Страница 29: ...lobe Valve Instruction Manual 25 Copyright 2023 Baker Hughes Company All rights reserved Figure 24 Model 51 Actuator Model 51 Double Acting With handwheel without volume chamber Model 51 Double Acting...

Страница 30: ...hes Copyright 2023 Baker Hughes Company All rights reserved Figure 25 Model 51 Actuator Model 51 Double Acting Without handwheel without volume chamber Model 51 Double Acting Without handwheel with vo...

Страница 31: ...Series Top Guided Globe Valve Instruction Manual 27 Copyright 2023 Baker Hughes Company All rights reserved Figure 26 Model 52 Actuator Model 52 Air to extend with handwheel Model 52 Air to retract w...

Страница 32: ...28 Baker Hughes Copyright 2023 Baker Hughes Company All rights reserved Figure 27 Model 53 Actuator Model 53 Air to extend with handwheel Model 53 Air to retract without handwheel...

Страница 33: ...Masoneilan 21000 Series Top Guided Globe Valve Instruction Manual 29 Copyright 2023 Baker Hughes Company All rights reserved Figure 28 CM DM handwheel Typical for models 51 52 53...

Страница 34: ...eviewed and understood prior to installing operating or performing maintenance on this equipment Throughout the text safety and or caution notes will appear and must be strictly adhered to otherwise s...

Страница 35: ...at washer B921 B Lift the packing flange B219 up along the valve stem C By means of a puller remove the packing rings B207 and anti extrusion rings B208 taking care not to damage the sealing surface o...

Страница 36: ...alve Body Reassembly 7 1 Prior to assembly the body sub assembly A Check parts materials for conformity to bill of material call out B Check pressure containing parts for clear and legible heat number...

Страница 37: ...1000 Series Top Guided Globe Valve Instruction Manual 33 Copyright 2023 Baker Hughes Company All rights reserved Figure 1 Cage Orientation FTO and FTC 8 Actuation Refer to Actuation Section 11 of stan...

Страница 38: ...34 Baker Hughes Copyright 2023 Baker Hughes Company All rights reserved 21000 API 6A Valve Body Sub Assembly Cross Section Figure 2 Cross Sectional View of 21000 API 6A Design...

Страница 39: ...VE BODY B017 N DRIVE NUT B102 W INTEGRAL SEAT RING CAGE B103 C CS RING B105 W TRIM RETAINER B149 W INTEGRAL PLUG STEM B202 W PACKING SPACER B207 C PACKING RING B208 C ANTI EXTRUSION RING B219 N INTEGR...

Страница 40: ...of the information whether a claim is asserted in contract tort or otherwise Baker Hughes reserves the right to make changes in specifications and features shown herein or discontinue the product des...

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