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Masoneilan 21000 Series Top Guided Globe Valve Instruction Manual | 19

Section a

DETAIL OF THE PLUG

STEM ANTI-ROTATION

DEVICE

(

) 30

(

) 29

Figure 19 — 21000 BS Valve

Quick Change Trim

Threaded Trim detail

Ref.

Part Name

Ref.

Part Name

Ref. Part Name



1 Plug Stem

2 Packing Flange Stud.

3 Packing Flange Nut

4 Packing Flange

5 Packing Follower



6 Packing

9 Body Stud

10 Body Stud Nut



11 Body Gasket

12 Guide Bushing



13 Cage



14 Seat Ring



15 Seat Ring Gasket



16 Plug



17 Plug Pin

18 Valve Body

19 Drive Nut

22 Plug Stem Locknut

25 Valve Bonnet

26 Bonnet Stud

27 Bonnet Stud Nut



28 Bonnet Spacer Gasket

29 Bonnet Extension Assembly

+ Upper Flange

+ Spacer

+ Lower Flange

Bellow and Stem Assembly

+ Stem

Guide Bushing

+ Bellows

+ Upper Adapter (Bellows)

+ Lower Adapter (Bellows)

1/8

NPT Plug



Recommended Spare Parts

+ These parts included in welded subassembly



Quick change trim only

PARTS REFERENCE

Содержание Masoneilan 21000 Series

Страница 1: ...Baker Hughes Data Classification Public 21000 Series Top Guided Globe Valve with Lo dB Anti cavitation API 6A capabilities Instruction Manual Rev F...

Страница 2: ...ICULAR REQUIREMENTS FOR OPERATION OF OTHER EQUIPMENT AT THE SITE THESE INSTRUCTIONS DO NOT PURPORT TO COVER ALL DETAILS OR VARIATIONS IN EQUIPMENT NOR TO PROVIDE FOR EVERY POSSIBLE CONTINGENCY TO BE M...

Страница 3: ...e Trim 4 7 Maintenance Repair 5 7 1 Threaded Seat Ring Removal 5 7 2 Bushing Removal 5 7 3 Lapping Seats 5 7 3 1 Threaded Trim 5 7 3 2 Quick Change Trim 6 7 4 Lo Db Plug 6 7 5 Plug Stem Pinning 6 7 6...

Страница 4: ...1 Threaded Trim 16 10 1 2 Quick Change Trim 16 10 2 Repair 17 10 2 1 Plug Stem Bellows Bonnet Extension S A 17 10 3 Plug And Seat Ring Seating Surfaces 18 10 4 Bonnet Reassembly 18 10 5 Valve Body Re...

Страница 5: ...l not be transcribed or copied without Baker Hughes s written permission Please report any errors or questions about the information in this manual to your local supplier These instructions are writte...

Страница 6: ...ent per Safe Site Work Practices are the end user s responsibility 4 The failure of properly following the test installation maintenance and or disassembly assembly instructions may result in a compro...

Страница 7: ...performing maintenance on this equipment Throughout the text safety and or caution notes will appear and must be strictly adhered to otherwise serious injury or equipment malfunction could result Bak...

Страница 8: ...ottling valve mounted in the by pass line See Figure 2 4 3 Flow Direction The valve must be installed so that the process fluid will flow through the valve in the direction indicated by the flow arrow...

Страница 9: ...lled and tapped rod with a T handle onto the plug stem and secure with a locknut see Figure 4 Note As an alternative drill a hole through a flat steel plate and fasten to the plug stem using two lockn...

Страница 10: ...lug is already fully drilled typical for 440 C hardened stainless steel material or solid Stellite or Equivalent then drill the stem to the same diameter Diameter C in Figure 9 as the plug shank hole...

Страница 11: ...correct packing as soon as possible If the plug guide area has a center mark PIace the plug guide on a V block and use a suitable drill size to either Match the hole size in the plug or Match Diamete...

Страница 12: ...acement may require disconnecting the plug stem from the actuator stem and removal of the actuator if rings are not skive cut A By means of a hooked instrument remove packing 6 ensuring not to damage...

Страница 13: ...e maintenance service In order to provide a correct functioning of the valve the packing should not be tightened over the compression value sufficient to provide the tightness The packing box efficien...

Страница 14: ...Section 7 6 Packing Box J If a leak detection connection was installed connect it on the lateral NPT port in the bonnet If not ensure that the 1 4 NPT plug remained in place K For actuator assembly an...

Страница 15: ...ropriate instructions for the specific actuator model and type Connect air pressure lines to the actuator ports to meet intended operating mode i e air to extend air to retract or double acting For fu...

Страница 16: ...2 Baker Hughes Copyright 2023 Baker Hughes Company All rights reserved T Handle Lock Nut Figure 4 Seat Lapping Device Figure 8 Lo dB Type 21900 and Anti cavitation Type 21800 Double Stage Trim Optiona...

Страница 17: ...Dia A Soft metal or plasti c vise jaws Cylindrical machining diameter of the jaws plug guide diameter A C Dia D X X A B Reference Mark in 87 1 50 2 38 2 75 mm 22 22 38 10 60 32 69 85 mm 12 70 12 70 1...

Страница 18: ...Torque 4 Torque requirements shown are for standard B7 studs and 2H nuts Bellows Bonnet Assembly Torque Requirements Bolting Requirements Torque Requirements Minimum Maximum Increments Pre Load Qty S...

Страница 19: ...igure 13 Quick Change Trim Contoured Plug Full Capacity Recommended spare parts Only on Quick Change Trim Ref Part Name Ref Part Name Ref Part Name PARTS REFERENCE 1 Plug Stem 2 Packing Flange Stud 3...

Страница 20: ...ing the plug stem Figure 16 21000 Series 3 4 to 2 Valve Sizes ANSI Class 900 to 2500 Figure 17 Angle Body Design 3 4 to 6 Valve Sizes ANSI Class 150 to 600 3 4 to 2 Valve Sizes ANSI Class 900 to 2500...

Страница 21: ...w gasket 28 on the upper flange of the bonnet extension Insert the new stem bellows S A through the top hole into the bonnet extension 29 Pin the plug on the stem See section 10 2 1 3 10 2 1 3 Plug St...

Страница 22: ...to instructions stated in Section 8 for the specific trim type involved 10 6 Actuator to Body S A and Plug Stem Adjustment Refer to instruction Ref 19530 Assembly of the No 6 actuator on a bellows sea...

Страница 23: ...3 Packing Flange Nut 4 Packing Flange 5 Packing Follower 6 Packing 9 Body Stud 10 Body Stud Nut 11 Body Gasket 12 Guide Bushing 13 Cage 14 Seat Ring 15 Seat Ring Gasket 16 Plug 17 Plug Pin 18 Valve Bo...

Страница 24: ...3 Tighten the yoke nut 33 4 Unscrew the valve plug stem until the valve plug comes into contact with the seat Do not turn the valve plug on the seat as this could damage the sealing surfaces 5 Supply...

Страница 25: ...tem connector 4 by the number of turns N1 specified in Table 5 then lock manually with hex nut 1 10 Release the pressure in the actuator Use pointer 7 to set the travel scale 9 to the actuator supply...

Страница 26: ...ompany All rights reserved Type 87 Air to Close No 6 Type 88 Air to Open No 6 Figure 23 87 88 Actuators Type 87 Air to Close No 10 16 23 Type 88 Air to Open No 10 16 23 Model 87 Actuator Air to Extend...

Страница 27: ...nect manual loading panel tubing to the top plate 17 3 Apply required air pressure through the manual loading panel to completely extend the actuator stem 4 Extend the actuator stem either pneumatical...

Страница 28: ...ew 10 Upper spring button 33 O ring Piston rod 56 Worm 11 Thrust bearing 34 Rod scraper 57 Bearing 12 Compression nut 35 Hexagon bolt 58 Retaining ring 13 Separator plate Model 52 53 36 Spring lock wa...

Страница 29: ...lobe Valve Instruction Manual 25 Copyright 2023 Baker Hughes Company All rights reserved Figure 24 Model 51 Actuator Model 51 Double Acting With handwheel without volume chamber Model 51 Double Acting...

Страница 30: ...hes Copyright 2023 Baker Hughes Company All rights reserved Figure 25 Model 51 Actuator Model 51 Double Acting Without handwheel without volume chamber Model 51 Double Acting Without handwheel with vo...

Страница 31: ...Series Top Guided Globe Valve Instruction Manual 27 Copyright 2023 Baker Hughes Company All rights reserved Figure 26 Model 52 Actuator Model 52 Air to extend with handwheel Model 52 Air to retract w...

Страница 32: ...28 Baker Hughes Copyright 2023 Baker Hughes Company All rights reserved Figure 27 Model 53 Actuator Model 53 Air to extend with handwheel Model 53 Air to retract without handwheel...

Страница 33: ...Masoneilan 21000 Series Top Guided Globe Valve Instruction Manual 29 Copyright 2023 Baker Hughes Company All rights reserved Figure 28 CM DM handwheel Typical for models 51 52 53...

Страница 34: ...eviewed and understood prior to installing operating or performing maintenance on this equipment Throughout the text safety and or caution notes will appear and must be strictly adhered to otherwise s...

Страница 35: ...at washer B921 B Lift the packing flange B219 up along the valve stem C By means of a puller remove the packing rings B207 and anti extrusion rings B208 taking care not to damage the sealing surface o...

Страница 36: ...alve Body Reassembly 7 1 Prior to assembly the body sub assembly A Check parts materials for conformity to bill of material call out B Check pressure containing parts for clear and legible heat number...

Страница 37: ...1000 Series Top Guided Globe Valve Instruction Manual 33 Copyright 2023 Baker Hughes Company All rights reserved Figure 1 Cage Orientation FTO and FTC 8 Actuation Refer to Actuation Section 11 of stan...

Страница 39: ...VE BODY B017 N DRIVE NUT B102 W INTEGRAL SEAT RING CAGE B103 C CS RING B105 W TRIM RETAINER B149 W INTEGRAL PLUG STEM B202 W PACKING SPACER B207 C PACKING RING B208 C ANTI EXTRUSION RING B219 N INTEGR...

Страница 40: ...of the information whether a claim is asserted in contract tort or otherwise Baker Hughes reserves the right to make changes in specifications and features shown herein or discontinue the product des...

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