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Periodic  Maintenance  &  Lubrication  Chart

24

33. Drive  chain  ‘O’  ring  type  (If  applicable)

L

At  every  500  Kms

34. Drive  chain  remove,  clean,  inspect'

&  lubricate  (O/H)

CL,  L

CL,  L

CL,  L

CL,  L At  every  10000km

35. Drive  chain  link  lock

R

R

R

R

Replace  at  every  10000km

36. Wheel  brg  (for  non  sealed  brgs  only)

C,  L

C,  L

At  every  20000km

37. Tyre  tread  wear 

C,  R

C,  R C,  R C,  R C,  R C,  R At  every  5000kms  i.e.  at

every  service  after  2nd  ser.

38. Front  fork  oil

R

R

Replace  at  every  20000km

39. Auto  choke,  Thermal  sensor  (If  appli.)

C,  A

C,  A

C,  A C,  A C,  A C,  A C,  A

C,  A

At  every  5000km

40. TPS  (If  applicable)

C,  A

C,  A

C,  A C,  A C,  A C,  A C,  A

C,  A

C,  A   At  every  5000km

41. RSA  -  Check  gas  pressure  (If  applicable)

C,  A

C,  A

C,  A

At  every  20000km

42. Starter  clutch  bush  kit  (If  applicable)

CL,  R

CL,  R

CL,R (If  applicable)

43. Clutch  switch  cleaning  (If  applicable)

CL

CL

CL

CL

44. General  lubrication

L

L

L

L

L

L

L

L

45. Swing  arm  pivot  pin  lubrication

L

L

Lubricate  at  every  20000km

46. Eng  foundation  silent  bush  (If  applicable)

R

R

R

Replace  at  every  15000km

RECOMMENDED  FREQUENCY

Servicing

Sr.

No.

Operation

1st

2nd

3rd

4th

5th

6th

7th

750

5000

10000 15000 20000 25000 30000

Kms

C  :  Check,    A  :  Adjust,    CL  :  Clean,    R  :  Replace,    T  :  Tighten,    L  :  Lubricate

Periodic  Maintenance  &  Lubrication  Chart

23

16. Throttle  grip  play

C,  A

C,  A

C,  A C,  A C,  A C,  A C,  A

C,  A

17. Rear  brake  pedal  free  play

C,  A

C,  A

C,  A C,  A C,  A C,  A C,  A

C,  A

18. Brake  lining  or  pad  wear

CL,  R

CL

CL

CL,  R

CL

CL

CL,  R Replace  at  every  15000km

19. Brake  fluid  level  /  Top  up  /  Replace 

C,  A,  R C,  A

C,  A C,  A C,  A C,  A C,  A

R

Replace  at  every  30000km

20. Master  cylinder  cup  and  dust  seal 

R

R

Replace  at  every  30000km

21. Caliper  piston  seal  and  dust  seal 

R

R

Replace  at  every  30000km

22. Brake  hose  pipe 

C,  R

C,  R Replace  at  every  30000km

23. Brake  cam  &  pedal  pivot  pin

L

L

L

24. Steering  play

C,  A

C,  A

C,  A C,  A C,  A C,  A C,  A

C,  A

25. Steering  stem  bearing

C,  L,  R

C,L,R

C,L,R

C,L,R

26. All  fasteners  tightness

C,  T

C,  T

C,  T C,  T C,  T

C,  T

C,  T

C,  T

27. Rear  sprocket  fasteners

C,  T

C,  T

C,  T C,  T C,  T

C,  T

C,  T

C,  T

28. Rear  wheel  rubber  shock  damper

C,  R

C,  R

C,  R

C,  R Replace  at  every  10000km

29. Silencer  drain  hole  cleaning

CL

CL

CL

CL

CL

CL

CL

CL

Clean  at  every  5000km

30. Cylinder  head  de-carbonising,

valve  lapping  &  Replace  valve  oil  seals

CL

CL

CL

Clean  at  every  15000km

31. Engine  air  breather  tube

R

R

Replace  at  every  20000km

32. Drive  chain  slackness  adjustment 

C,  A,  L C,A,L C,A,L C,A,L C,A,L C,A,L C,A,L C,A,L Lubricate  at  every  500km 

&  lubrication

A-slackness  whenever  reqd.

RECOMMENDED  FREQUENCY

Servicing

Sr.

No.

Operation

1st

2nd

3rd

4th

5th

6th

7th

750

5000

10000 15000 20000 25000 30000

Kms

Note  :

  Periodic  parts  /  lubricants  to  be  replaced  as  per  Periodic  Maintenance  and  Lubrication  Chart  are  mandatory  and  the  same  are  chargeable  to  customer.

*  It  is  strongly  recommended  to  use  only  “Bajaj  DTS-i  10000”  Genuine  engine  oil.  In  case  any  other  engine  oil  of  same  specifications  is  used,  the 

frequency  of  Sr.  No.  4,  5  &  6  will  be  every  5000  Kms.

Содержание Pulsar 150 CC DTS-i

Страница 1: ...of your Bajaj Pulsar 150 CC DTS i In the rare event of going to a local garage always insist on Genuine Bajaj Spares to ensure safety performance and longer life of your vehicle Should you require an...

Страница 2: ...g This indicates that a potential hazard or injury to you or other persons and to the vehicle can happen if the advise provided is not followed Safety and Warning Information Caution This indicates th...

Страница 3: ...t 1 75 kg cm 25 PSI 2 Rear Solo 2 00 kg cm 28 5 PSI 2 Rear Pillion 2 25 kg cm 32 PSI Electrical System 12 Volts DC Head Lamp 35 35 W HS1 Pilot Lamp 5 W Each 2 Nos Tail Stop Lamp LED LED Turn Signal La...

Страница 4: ...s when fuel level in tank reaches reserve level It also blinks when engine RPM cross 9000 RPM mark 4 Tachometer Dial It shows engine speed in RPM 5 Odometer The Odometer shows the total distance that...

Страница 5: ...Horn Button Press button for sounding horn D Pass Switch Press the switch to flash the head light It is used to give signal to vehicles coming from opposite side while overtaking Left Handle Bar Switc...

Страница 6: ...s described above otherwise the lugs may break Location of Parts 8 Removal of Side Cover LH or RH Insert key into cover lock turn clockwise pull Side Cover out from the bottom Pull front side side tow...

Страница 7: ...CAUTION Always fit tool kit with rubber straps TOOL KIT BATTERY Location of Parts 10 A Seat Release Cable A Fig B 1 2 Fig C 3 4 Removal of Seat Remove Side Cover LH Pull the Seat Release Cable A to r...

Страница 8: ...ng in is important for the better life trouble free performance of the vehicle During first 2000 kms running in period do not exceed following speed limits Kms 1st 2nd 3rd 4th 5th 0 1000 15 30 45 55 6...

Страница 9: ...de stand CAUTION Do not park on a soft steeply inclined surface or the motorcycle may fall over Braking Close the throttle completely leaving the clutch engaged except where shifting gears so that the...

Страница 10: ...gling in wheel or other objects on road Always concentrate on riding for safety Engine Oil Check engine oil level every day before starting the vehicle Always maintain engine oil level between upper l...

Страница 11: ...Spark Plug Remove spark plugs by using plug spanner Clean the spark plugs Adjust the gaps if incorrect by bending outer electrode carefully Spark Plug Gap 0 6 to 0 8 mm Spark Plug 2 Nos CHAMPION RG 4...

Страница 12: ...Clutch 1 Correct lever play 2 to 3 mm 2 Smooth operation of lever Side and Return to their fully up position Center Stand Tyres 1 Correct pressure 2 Adequate tread depth 3 No cracks or cuts Mirrors C...

Страница 13: ...er duration more than 15 days The correct careful non use maintenance carried out before storing the vehicle will prevent the vehicle from rusting and from such other non operational damages like fire...

Страница 14: ...Brake lining or pad wear CL R CL CL CL R CL CL CL R Replace at every 15000km 19 Brake fluid level Top up Replace C A R C A C A C A C A C A C A R Replace at every 30000km 20 Master cylinder cup and dus...

Страница 15: ...kms 5 Clean oil strainer centrifugal filter as per periodic maintenance schedule Replace if required 6 Clean fuel cock sediment bowl 7 Drain carburettor clean float bowl as per periodic maintenance sc...

Страница 16: ...of All Taxes in Rs for Qty packed 57 43 03100802 P0001 55 58 IN ASSAM KARNATAKA MANIPUR M P NAGALAND U P UTTARANCHAL IN OTHER STATES Bajaj Auto Limited Akurdi Pune 411 035 India CLUTCH BOX QTY 1 NO P...

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