Periodic Maintenance & Lubrication Chart
24
33. Drive chain ‘O’ ring type (If applicable)
L
At every 500 Kms
34. Drive chain remove, clean, inspect'
& lubricate (O/H)
CL, L
CL, L
CL, L
CL, L At every 10000km
35. Drive chain link lock
R
R
R
R
Replace at every 10000km
36. Wheel brg (for non sealed brgs only)
C, L
C, L
At every 20000km
37. Tyre tread wear
C, R
C, R C, R C, R C, R C, R At every 5000kms i.e. at
every service after 2nd ser.
38. Front fork oil
R
R
Replace at every 20000km
39. Auto choke, Thermal sensor (If appli.)
C, A
C, A
C, A C, A C, A C, A C, A
C, A
At every 5000km
40. TPS (If applicable)
C, A
C, A
C, A C, A C, A C, A C, A
C, A
C, A At every 5000km
41. RSA - Check gas pressure (If applicable)
C, A
C, A
C, A
At every 20000km
42. Starter clutch bush kit (If applicable)
CL, R
CL, R
CL,R (If applicable)
43. Clutch switch cleaning (If applicable)
CL
CL
CL
CL
44. General lubrication
L
L
L
L
L
L
L
L
45. Swing arm pivot pin lubrication
L
L
Lubricate at every 20000km
46. Eng foundation silent bush (If applicable)
R
R
R
Replace at every 15000km
RECOMMENDED FREQUENCY
Servicing
Sr.
No.
Operation
1st
2nd
3rd
4th
5th
6th
7th
750
5000
10000 15000 20000 25000 30000
Kms
C : Check, A : Adjust, CL : Clean, R : Replace, T : Tighten, L : Lubricate
Periodic Maintenance & Lubrication Chart
23
16. Throttle grip play
C, A
C, A
C, A C, A C, A C, A C, A
C, A
17. Rear brake pedal free play
C, A
C, A
C, A C, A C, A C, A C, A
C, A
18. Brake lining or pad wear
CL, R
CL
CL
CL, R
CL
CL
CL, R Replace at every 15000km
19. Brake fluid level / Top up / Replace
C, A, R C, A
C, A C, A C, A C, A C, A
R
Replace at every 30000km
20. Master cylinder cup and dust seal
R
R
Replace at every 30000km
21. Caliper piston seal and dust seal
R
R
Replace at every 30000km
22. Brake hose pipe
C, R
C, R Replace at every 30000km
23. Brake cam & pedal pivot pin
L
L
L
24. Steering play
C, A
C, A
C, A C, A C, A C, A C, A
C, A
25. Steering stem bearing
C, L, R
C,L,R
C,L,R
C,L,R
26. All fasteners tightness
C, T
C, T
C, T C, T C, T
C, T
C, T
C, T
27. Rear sprocket fasteners
C, T
C, T
C, T C, T C, T
C, T
C, T
C, T
28. Rear wheel rubber shock damper
C, R
C, R
C, R
C, R Replace at every 10000km
29. Silencer drain hole cleaning
CL
CL
CL
CL
CL
CL
CL
CL
Clean at every 5000km
30. Cylinder head de-carbonising,
valve lapping & Replace valve oil seals
CL
CL
CL
Clean at every 15000km
31. Engine air breather tube
R
R
Replace at every 20000km
32. Drive chain slackness adjustment
C, A, L C,A,L C,A,L C,A,L C,A,L C,A,L C,A,L C,A,L Lubricate at every 500km
& lubrication
A-slackness whenever reqd.
RECOMMENDED FREQUENCY
Servicing
Sr.
No.
Operation
1st
2nd
3rd
4th
5th
6th
7th
750
5000
10000 15000 20000 25000 30000
Kms
Note :
Periodic parts / lubricants to be replaced as per Periodic Maintenance and Lubrication Chart are mandatory and the same are chargeable to customer.
* It is strongly recommended to use only “Bajaj DTS-i 10000” Genuine engine oil. In case any other engine oil of same specifications is used, the
frequency of Sr. No. 4, 5 & 6 will be every 5000 Kms.