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Periodic  Maintenance  &  Lubrication  Chart 

31

  38.  Coolant  level  in  expansion  tank** 

C,A 

C,A 

C,A 

C,A 

C,A 

C,A 

C,A 

C,A 

Use  recommended

 

 

 

 

 

 

 

 

 

 

 

'Ready  to  use  coolant'. 

  39.  Coolant  hose  damage/clamps/leakage** 

 

C

  40.  Radiator  fins** 

 

C

  41.  Spoke  tightening**-Front  &  Rear 

C,T 

C,T 

C,T 

C,T 

C,T 

C,T 

C,T 

C,T

  42.  Front  fork  dust  seal  &  Rubber  bellow 

CL 

 

CL 

CL 

CL 

CL 

CL 

CL

  43.  SAI,  EVAP  hoses  -  Check  functionality, 

C,R 

C,R 

C,R 

C,R 

C,R 

C,R 

C,R 

C,R 

Replace  if  cut  /  damaged

 

 

leakage  or  any  other  damage**

  44.  EVAP  drain  tube  cleaning** 

CL 

CL 

CL 

CL 

CL 

CL 

CL 

CL

**  As  applicable  to  model
*** More  frequent  cleaning  may  be  required  while  driving  in  dusty  environment.
C  :  Check,    A  :  Adjust,    CL  :  Clean,    R  :  Replace,    T  :  Tighten,    L  :  Lubricate
Note  :

  Periodic  parts,  Oil,  Coolant,  Filters,  All  types  of  greases,  Cleaning  agents,  Cables,  Wear  &  tear  parts,  Rubber  ‘O’ 

rings  /  oil  seals  /  pipes,  Gaskets   to  be  replaced  as  per  Periodic  Maintenance  and  Lubrication  Chart  are  mandatory  and 
the  same  are  chargeable  to  customer.

RECOMMENDED  FREQUENCY

Servicing

Sr.

No.

Operation

st

1  Free

500

~

750

nd

2  Free

4500

~

5000

rd

3  Free

9500

~

10000

Kms

Subsequent

Every

5000 Km after

Previous Service

 Tick in the box

    

after replacing the periodic parts.

Содержание Discover 100

Страница 1: ...tained in this booklet We earnestly advise you to avail all these services at any of our Vehicle Dealers or Authorised Service Centers Your comes with a warranty of 2 Years or 30 000 Kms whichever occ...

Страница 2: ...ranty Scope Limit 34 21 Battery Warranty Card Notice The description and illustration in this booklet are not to be taken as binding on the manufacturers The essential features of the type described a...

Страница 3: ...00 rpm 1400 100 rpm Max Net Power 7 7 PS 7500 rpm 11 PS 8000 rpm Max Net Torque 7 85 Nm 5000 rpm 10 80 Nm 5500 rpm Ignition System DC CDI 5 Speed DC Digital CDI AC CDI 4 Speed Spark Plug Champion PRZ9...

Страница 4: ...m Height 1087 mm 1086 mm Wheel Base 1305 mm 1305 mm Ground Clearance 162 mm 165 mm Tyre Size Front 2 75 x 17 41 P 2 75 x 17 41 P Rear 3 00 x 17 50 P 3 00 x 17 50 P or 100 90 17 x 17 55 P Tyre Pressure...

Страница 5: ...2 nos Neutral 1 7W 1 7W Tail Stop Lamp 5 21W Bulb 5 21W Bulb Turn Signal Indicator 1 7W 1 7W Side Indicator Lamp 12V 10W 4 nos 12V 10W 4 nos Hi Beam Indicator 1 7W 1 7W Speedo Lamp 2W 2 nos 2W 2 nos H...

Страница 6: ...rcycle They are the unique alpha numeric codes to identify your particular vehicle from others of the same model and type Frame Number Location On LH Side of Steering Tube Alpha Numeric 17 Digits Engi...

Страница 7: ...hotograph is of Discover 125 m c Front Fork EVAP compatible Fuel Tank Nitrox Rear Shock Absorber Carburettor with Manual choke Pillion Foot Rest Gear Change Lever Engine Oil Inspection Window Speedome...

Страница 8: ...To Unlock the Steering To unlock steering insert the key in steering cum ignition lock turn it clockwise to OFF or ON position Key A common key is used for Steering cum Ignition lock Fuel tank cap Sid...

Страница 9: ...uel tank cap Fuel Tank Cap is locked when pushed pressed back into the place Fuel Tank Cap Fuel Tap Petrol Tank Cap Fuel Tap Fuel Tap Fuel tap lever has following positions ON When fuel level is above...

Страница 10: ...Beam Indicator When Headlight is ON Hi beam is selected with engine running Hi beam indicator will glow 7 Fuel Level Indicator It shows available fuel in fuel tank 8 Neutral Indicator It illuminates w...

Страница 11: ...when high beam is selected High Beam Low beam B Pass Switch Press the switch to flash the head light It is used to give signal to vehicles coming from opposite side while overtaking C Turn Signal Swi...

Страница 12: ...rt engine with transmission in neutral AHO Feature AHO Automatic Headlight ON feature is provided There is no Light switch on RH control switch 10 Ignition switch ON Speedometer lamp Engine OFF Tail l...

Страница 13: ...ded on Fuel Tank and press Side Cover inside Match the Side Cover properly with bracket provided on Chassis rotate the key in anticlockwise direction to lock it Removal of Side Cover LH Insert the key...

Страница 14: ...uel Tank press Side Cover inside Match Side Cover properly with bracket provided on Chassis fix it with Screw A CAUTION Fit cover as described above to ensure proper fitment A B C Removal of Side Cove...

Страница 15: ...AUTION Always fit rubber strap to hold the tool kit securely Loose tool kit would cause rattling noise Battery It is located inside the Side Cover LH Always maintain electrolyte level in each cell bet...

Страница 16: ...ide it towards tail lamp to remove seat assembly Fitment of Seat Match insert the bracket 1 of Fig B of seat with slot 2 of Fig B provided below fuel tank rear mounting on chassis Push seat towards fu...

Страница 17: ...ition key off condition press the clutch lever operate kick starter lever all the way down for 5 6 times Then release the clutch lever This practice ensures lubrication of clutch components for their...

Страница 18: ...to lower gear do not shift at such high speed that engine rpm jumps excessively This may cause engine damage and rear wheel may skid Downshifting should be done at recommended speeds as shown in tabl...

Страница 19: ...the motorcycle on a firm level surface with the center or side stand Lock the steering CAUTION Do not park on a soft or steeply inclined surface or the motorcycle may fall over Kms 1st 2nd 3rd 4th 5th...

Страница 20: ...ull up to small mouth brim Run the bike for say 100 km Fill the tank full again in same fuel filling station probably with same fuel dispenser Devide kilometer run fuel quantity filled Fuel Check fuel...

Страница 21: ...ips Always wear helmets while driving or riding Your helmets should conform to appropriate Indian standards Read thoroughly the instructions in this manual and follow them carefully Avoid unnecessary...

Страница 22: ...dealer for the action required to return the motorcycle to a safe operating condition Warning Failure to perform these checks every day before you ride may result in serious damage or severe accident...

Страница 23: ...vided on Cover RH Top up with specified grade of oil if the oil level is below lower level mark Engine Oil Capacity Refill at Servicing 1000 ml During engine overhaul 1100 ml Engine Oil Level Checking...

Страница 24: ...e work This will avoid any damages to the edges scratches on paint of the wheel Tyre Pressure Keep appropriate tyre pressure as mentioned below to increase life of the tyre for better fuel consumption...

Страница 25: ...ed It is advisable that brake fluid should be replenished at every 30 000 Kms or once in two years which ever occurs earlier Battery Maintenance Battery type 12V 5Ah Discover 100 125 12V 2 5Ah Discove...

Страница 26: ...mm Spark Plug 2 Nos Champion PRZ9HC or Bosch UR4AC 0 7 to 08 mm Drive Chain Slackness Chain top edge to be kept between the two marks during chain slackness adjustment Chain slackness will have to be...

Страница 27: ...ned lubricated as per periodic maintenance schedule Drive Chain Non sealed type Non sealed type chain should be removed cleaned by Nylon brush Kerosene diesel in chain cleaning stand It should be lubr...

Страница 28: ...Customer ID to Dealer ASC workshop When you are at Dealership ASC workshop for Free Service you will receive the Unique Coupon Number UCN through SMS in your mobile Please inform the UCN to Dealer ASC...

Страница 29: ...vent water completely entry in Petrol tank Silencer electrical Parts Use caustic free detergent for washing 2 Engine oil Bajaj DTSi 10000 oil C R R Top R Top R Top R BGO DTSi 10W30 for Up Up Up 100cc...

Страница 30: ...k paper filter R R R 12 Fuel cock sediment bowl cleaning CL CL CL 13 Carburettor rubber duct C R C R 14 Fuel pipe C R C C C R C C R 15 Valve tappet clearance C A C A C A C A C A C A C A C A 16 Non Sea...

Страница 31: ...ng or pad C R C R C R R C R C R R Check wear indicator 23 Brake fluid level top up replace C A R C A R Use recommended brake fluid DOT3 DOT4 24 Disc brake assly Check functionality C C C C leakage or...

Страница 32: ...ering play C A C A C A C A C A C A C A C A 31 Steering stem bearing C CL L R C CL C CL C CL Check replace if Cap steering bearing Plastic L R L R L R Damaged Use HP Lithon RR3 grease for lubrication 3...

Страница 33: ...4 EVAP drain tube cleaning CL CL CL CL CL CL CL CL As applicable to model More frequent cleaning may be required while driving in dusty environment C Check A Adjust CL Clean R Replace T Tighten L Lubr...

Страница 34: ...rake liners Lubricate the control cables Cover entire vehicle neatly Make sure that storage area is well ventilated free from any source of flames or spark Fill 10 excess air pressure in both wheels D...

Страница 35: ...___ Sr No ____________ 3 Set of tools 7 Tyre Fr Make ___________ Sr No ____________ 4 First Aid Kit Rr Make ___________ Sr No ____________ The Vehicle has been delivered to my satisfaction I have unde...

Страница 36: ...ty from the date of purchase as applicable and should be claimed on them directly by the customer Bajaj Auto Limited shall not be Liable to replace them though their dealer will give full assistance i...

Страница 37: ...00 kms engine oil level top up at 5000 kms 6 Replacing mandatory periodic parts such as air filter oil filter etc as per periodic maintenance schedule Part C Further this warranty is NOT applicable to...

Страница 38: ...Bajaj Auto Limited affects its performance and reliability 12 Vehicles which are not being serviced at recommended dealers as per the service schedule described or which have not been operated or mai...

Страница 39: ...DATE NAME OF OWNER AND ADDRESS TYPE OF VEHICLE REG NO FRAME NO ENGINE NO Code For Remarks LL Low electrolyte level AE Electrical system needs attention IR Insufficient running of vehicle CB Cover brok...

Страница 40: ...of claim ________________________________________________Battery Type _______________ Serial No __________________________________________________Date of Fitment ______________ TO BE FILLED IN BY BAT...

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