Baileigh PH-19VS Скачать руководство пользователя страница 37

General Machinery Safety Instructions

1.  Read the entire Manual before starting 

machinery. 

Machinery may cause serious injury if 

not correctly used.

2.  Always use correct hearing protection when 

operating machinery. 

Machinery noise may cause 

permanent hearing damage.

3.  Machinery must never be used when tired, or 

under the influence of drugs or alcohol. 

When 

running machinery you must be alert at all times.

4.  Wear correct Clothing. 

At all times remove all loose 

clothing, necklaces, rings, jewelry, etc. Long hair 
must be contained in a hair net. Non-slip protective 
footwear must be worn.

5.  Always wear correct respirators around fumes 

or dust when operating machinery. 

Machinery 

fumes & dust can  cause serious respiratory illness. 
Dust extractors must be used where applicable.

6.  Always wear correct safety glasses. 

When 

machining you must use the correct eye protection 
to prevent injuring your eyes.

7.  Keep work clean and make sure you have good 

lighting. 

Cluttered and dark shadows may cause 

accidents.

8.  Personnel must be properly trained or well 

supervised when operating machinery. 

Make 

sure you have clear and safe understanding of the 
machine you are operating.

9.  Keep children and visitors away. 

Make sure 

children and visitors are at a safe distance for you 
work area.

10.  Keep your workshop childproof. 

Use padlocks, 

Turn off master power switches and remove start 
switch keys.

11.  Never leave machine unattended. 

Turn power off 

and wait till machine has come to a complete stop 
before leaving the machine unattended.

12.  Make a safe working environment. 

Do not use 

machine in a damp, wet area, or where flammable 
or noxious fumes may exist.

13.  Disconnect main power before service 

machine. 

Make sure power switch is in the off 

position before re-connecting.

14.  Use correct amperage extension cords. 

Undersized extension cords overheat and lose 
power. Replace extension cords if they become 
damaged.

15.  Keep machine well maintained. 

Keep blades 

sharp and clean for best and safest performance. 
Follow instructions when  lubricating and changing 
accessories.

16.  Keep machine well guarded. 

Make sure guards 

on machine are in place and are all working 
correctly.

17.  Do not overreach. 

Keep proper footing and 

balance at all times.

18.  Secure workpiece. 

Use clamps or a vice to 

hold the workpiece where practical. Keeping the 
workpiece secure will free up your hand to operate 
the machine and will protect hand from injury.

19.  Check machine over before operating. 

Check 

machine for damaged parts, loose bolts, Keys and 
wrenches left on machine and any other conditions 
that may effect the machines operation. Repair and 
replace damaged parts.

20.  Use recommended accessories. 

Refer to 

instruction manual or ask correct service officer 
when using accessories. The use of improper 
accessories may cause the risk of injury.

21.  Do not force machinery. 

Work at the speed and 

capacity at which the machine or accessory was 
designed.

22.  Use correct lifting practice. 

Always use the 

correct lifting methods when using machinery. 
Incorrect lifting methods can cause serious injury.

23.  Lock mobile bases. 

Make sure any mobile bases 

are locked before using machine.

24.  Allergic reactions. 

Certain metal shavings and 

cutting fluids may cause an ellergic reaction in 
people and animals, especially when cutting as the 
fumes can be inhaled. Make sure you know what 
type of metal and cutting fluid you will be exposed 
to and how to avoid contamination.

25.  Call for help. 

If at any time you experience 

difficulties, stop the machine and call you nearest 
branch service department for help.

Machinery House  

requires you to read this entire Manual before using this machine.

Содержание PH-19VS

Страница 1: ...OPERATOR S MANUAL RECIPROCATING HAMMER MODEL PH 19VS B9030 2015 Baileigh Industrial Inc Rev 03 2015 ...

Страница 2: ...ETY PRECAUTIONS 4 TECHNICAL SPECIFICATIONS 6 UNPACKING AND CHECKING CONTENTS 7 Cleaning 7 TRANSPORTING AND LIFTING 8 INSTALLATION 9 ELECTRICAL 10 Plug Connection 11 OPERATION 12 RIGID MODE 12 MATERIAL SELECTION 16 LUBRICATION AND MAINTENANCE 17 PARTS DIAGRAM 18 Parts List 27 ...

Страница 3: ...rrect installation guidelines Description of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the protective container Do a complete visual inspection and if damage is noted photograph it for insurance claims and contact your carrier at once requesting inspect...

Страница 4: ...safety alert symbol DANGER identifies a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION safety signs CAUTION also calls attention to safety messages in this manual IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety inform...

Страница 5: ... machinery PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing Wear suitable hearing protective devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises BEWARE OF PINCH POINTS AND CRUSH HAZARD NEVER place your hands fingers or any part of your body in the die area of this machine ...

Страница 6: ... tools Before operating the machine make sure any adjusting tools have been removed 4 Keep work area clean Cluttered areas invite injuries 5 Overloading machine By overloading the machine you may cause injury from flying parts DO NOT exceed the specified machine capacities 6 Dressing material edges Always chamfer and deburr all sharp edges 7 Do not force tool Your machine will do a better and safe...

Страница 7: ...ren away Children must never be allowed in the work area DO NOT let them handle machines tools or extension cords 16 Store idle equipment When not in use tools must be stored in a dry location to inhibit rust Always lock up tools and keep them out of reach of children 17 DO NOT operate machine if under the influence of alcohol or drugs Read warning labels on prescriptions If there is any doubt DO ...

Страница 8: ...Motor 240V 2Hp 1 5kw Shipping Weight 455 kgs 1000lbs Shipping Dimensions 1524 x 1219 x 2134 mm 60 x48 x84 Note The photos and illustrations used in this manual are representative only and may not depict the actual color labeling or accessories and may be intended to illustrate technique only Note The specifications and dimensions presented here are subject to change without prior notice due to imp...

Страница 9: ...y damage painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for protection WARNING SUFFOCATION HAZARD Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals If any parts are missing do not ...

Страница 10: ...olts that attach the machine to the pallet Approaching the machine from the side lift the machine on the frame taking care that there are no cables or pipes in the area of the forks Move the machine to the required position and lower gently to the floor Level the machine so that all the supporting feet are taking the weight of the machine and no rocking is taking place Follow these guidelines when...

Страница 11: ...ELING The machine should be sited on a level concrete floor Provisions for securing it should be in position prior to placing the machine The accuracy of any machine depends on the precise placement of it to the mounting surface FLOOR This tool distributes a large amount of weight over a small area Make certain that the floor is capable of supporting the weight of the machine work stock and the op...

Страница 12: ...e event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances ATTENTION HAVE ...

Страница 13: ...stood or if in doubt as to whether the tool is properly grounded Repair or replace damaged or worn cord immediately Extension Cord Safety Extension cord should be in good condition and meet the minimum wire gauge requirements listed below LENGTH AMP RATING 25ft 50ft 100ft 0 6 16 16 16 7 10 16 16 14 11 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No WIRE GAUGE An undersized cord decreases ...

Страница 14: ... a Pullmax machine 3 The machine has two stroke settings high stroke and low stroke This is changed by turning the eccentric adjuster under to front guard The stroke is designed to either be hi or low and NOT in between To change two wrenches are required CAUTION Always wear proper hearing and eye protection with side shields safety footwear and leather gloves to protect from burrs and sharp edges...

Страница 15: ...peed is set with the potentiometer located on the control box 6 If your machine does not have the foot pedal then the only choice is on 7 To install tools both the top and bottom tool receivers have quick release pins to hold the tools in 8 The tool gap is set by turning the lower adjusting nut up or down Selector switch Speed Potentiometer Tool gap adjusting nut Quick release pin ...

Страница 16: ...your tools with the main crank hand wheel setting the top ram to the most downward movement The gap should be set to material thickness WARNING The tools on this machine should never come in contact with each other if they do machine damage will occur Handwheel for verifying tool gap ...

Страница 17: ... supplied Mini Thumbnail Shrink dies Again set the most downward stroke to be equal to the material thickness 12 Beading tools can be installed in the same fashion but the tool clearance is more critical It must be slightly greater than the material thickness 13 When beading or flanging use of the guide fence will ensure perfectly straight forms Setting the guide fence is self explanatory Adjustab...

Страница 18: ...made to fit in the universal tool holders using 1 2 x 2 x 2 12 7 x 50 8 x 50 8mm steel bar stock MATERIAL SELECTION When selecting materials keep these instructions in mind Material must be clean and dry without oil Material should have a smooth surface so it processes easily Dimensional properties of material must be consistent and not exceed the machine capacity values Chemical structure of mate...

Страница 19: ...ease fittings on the machine Grease these fittings every month with two pumps from a standard grease gun Check for any worn or damaged parts and replace immediately Check and fill oil cup as needed Use AW 46 hydraulic oil Note Proper maintenance can increase the life expectancy of your machine WARNING Make sure the electrical disconnect is OFF before working on the machine Maintenance should be pe...

Страница 20: ...18 18 PARTS DIAGRAM Main Frame Assembly ...

Страница 21: ...19 19 Back Stop Assembly ...

Страница 22: ...20 20 Toggle Assembly ...

Страница 23: ...21 21 Release Eccentric Assembly ...

Страница 24: ...22 22 Crankshaft Assembly ...

Страница 25: ...23 23 Release Pin Assembly ...

Страница 26: ...24 24 Guard Assembly ...

Страница 27: ...25 25 Single Phase Power System ...

Страница 28: ...26 26 Three Phase Power System ...

Страница 29: ...k Washer Imperial 4 13 3 8 Lock Washer Imperial 12 14 3 8 16 X 1 HHCS 12 15 1 2 Lock Washer Imperial 8 16 1 2 13 X 1 5 HHCS 9 17 PP 1150 2 Linear Bearing 2 18 RH19 7A007 Adjusting Ring 1 19 RH19 6A008 Lock Tab 1 20 RH19 7A003 Lower Tool Holder 1 21 3 8 16 X 50 SHCS 1 22 5 8 11 X 2 0 SHCS 1 23 25 20 X 75 SHCS 9 24 PP 1193 Locking Pin 1 25 1 2 13 Hex Nut Imperial 1 26 1 2 X 1 50 Slotted Spring Pin 4...

Страница 30: ...X 1 25 OD X 0625 THK 2 49 PP 1593 1 50 I D X 1 75 O D X 2 0 Bushing 1 50 PP 1196 1 50 Clamp Collar 2 51 PP 1156 35mm Clamp Collar 1 52 PP 1195 1 50 Thrust Washer 2 53 3 4 16 Hex Nut Imperial 1 54 PP 1209 8 Solid Handwheel 875 Bore 1 55 RH19 6A007 Short Link 1 56 PP 0322 0 75 ID X 1 25 OD X 125 THK 4 57 RH19 7A016 Lock Pin 2 58 RH19 7A002 Slide Ram 1 59 PP 1064 75 I D X 875 O D X 625 Bushing 2 60 1...

Страница 31: ... Imperial 1 83 25 20 Hex Nut 1 84 RH19 6A012 Internal Guard 1 85 RH19 6A014 Top Guard 1 86 RH19 6A013 Front Guard 1 87 M19 5A005 Guard Tab 6 88 3 4 Internal Retaining Imperial 1 89 1 4 20 X 50 BHCS 16 90 PP 1080 1Hp 75kw 1Ph Motor 1 91 PP 0529 1 4 20 Knob 1 92 PP 1296 Ce On Off Switch 1 93 10 24 X 50 SHCS 2 94 1 4 Lock Washer Imperial 7 95 3 8 Lock Washer Imperial 4 96 3 8 16 X 1 25 HHCS 4 97 RH19...

Страница 32: ...ption Qty 104 PP 0831 Switch Box 1 105 PP 0044 Potentiometer 1 106 PP 1402 Black Switch 1 107 1 4 20 X 375 SHCS 4 108 1 2 13 Hex Nut Imperial 1 109 RH19 6A018 Euro Switch Bracket 1 110 RH19 6A020 5 Hinge 1 111 RH19 6A019 2 Spring 1 ...

Страница 33: ...31 31 NOTES ...

Страница 34: ...32 32 NOTES ...

Страница 35: ...33 33 NOTES ...

Страница 36: ...34 34 ...

Страница 37: ...n the off position before re connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well maintained Keep blades sharp and clean for best and safest performance Follow instructions when lubricating and changing accessories 16 Keep machine well guarded Make sure guards on machine are in plac...

Страница 38: ...tanglement with moving parts 7 Understand the machines controls Make sure you understand the use and operation of all controls 8 Warning Labels Take note of any warning labels on the machine and do not remove them 9 Overloading Machine Do not exceed the rated capacity of the Power Hammer Please refer to the manual for capacities 10 Hearing Protection and Hazards Always wear hearing protection as n...

Страница 39: ...dentification Power Hammer STRIKING O Recommended for Purchase Buyer User Power hammer must be used with extreme precaution and in a controlled enviroment Assessment Hazard Risk Control Strategies Wear safety boots LOW B CRUSHING HIGH Ensure machine is bolted down F HIGH 25th February 2019 Plant Safety Program to be read in conjunction with manufactures instructions Revised Date www machineryhouse...

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