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OPERATOR’S MANUAL

ROTARY DRAW BENDER

MODEL: RDB-500

© 2015 Baileigh Industrial, Inc.

REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.

Rev. 03/2015

Baileigh Industrial, Inc.

P.O. Box 531

Manitowoc, WI 54221-0531

Phone: 920.684.4990

Fax: 920.684.3944

[email protected]

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Содержание RDB-500

Страница 1: ...STRIAL INC IS PROHIBITED Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accid...

Страница 2: ...SELECTION AND INSTALLATION 19 Material Insertion 21 Material Insertion Limitations 24 Bending More than 180 Degrees 25 UNDERSTANDING SPRINGBACK 25 MATERIAL SELECTION 25 PIPE AND TUBE BENDING DIAGRAMS...

Страница 3: ...Lead Screw Assembly Parts Diagram 42 Encoder Assembly Parts Diagram 43 Adaptor Plate Assembly Parts Diagram 44 Parts List 45...

Страница 4: ...e to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warr...

Страница 5: ...or further remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agree...

Страница 6: ...tion of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the...

Страница 7: ...es a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION...

Страница 8: ...le hearing protective devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises BEWARE OF CRUSH HAZARD NEVER place your hands fingers or any part of your body...

Страница 9: ...ing with significant force This swing area will create pinch points and the force of the material movement may cause serious bodily injuries HYDRAULIC HOSE FAILURE Exercise CAUTION around hydraulic ho...

Страница 10: ...tools Before operating the machine make sure any adjusting tools have been removed 4 Keep work area clean Cluttered areas invite injuries 5 Overloading machine By overloading the machine you may cause...

Страница 11: ...the presence of flammable gases or liquids 15 Keep children away Children must never be allowed in the work area DO NOT let them handle machines tools or extension cords 16 Store idle equipment When...

Страница 12: ...Lbs 1800lbs 817kg Shipping Dimensions L x W x H 70 x 56 x 41 1778 x 1423 x 1042mm TECHNICAL SUPPORT Our technical support department can be reached at 920 684 4990 and asking for the support desk for...

Страница 13: ...y damage painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease fo...

Страница 14: ...o that all the supporting feet are taking the weight of the machine and no rocking is taking place INSTALLATION IMPORTANT Consider the following when looking for a suitable location to place the machi...

Страница 15: ...o eliminate by using shims WORKING CLEARANCES Take into consideration the size of the material to be processed Make sure that you allow enough space for you to operate the machine freely POWER SUPPLY...

Страница 16: ...13 13 GETTING TO KNOW YOUR MACHINE A B C D E G H J F...

Страница 17: ...en carefully built of high quality materials and designed to give many years of efficient service The simplicity of design and minimum effort required to operate the machine contributes towards meetin...

Страница 18: ...grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a ground...

Страница 19: ...d or if in doubt as to whether the tool is properly grounded Repair or replace damaged or worn cord immediately Extension Cord Safety Extension cord should be in good condition and meet the minimum wi...

Страница 20: ...than 5 degrees 4 Press the Right Down arrow key to activate the lower preset degree field Pressing the Right Down arrow key will highlight each digit field The digit field will slowly blink when highl...

Страница 21: ...most of your spring back d Now the preset value can be entered exactly to the desired degree 9 Another way is to Add on spring back values to the preset a To do this set your 0 position with the cyli...

Страница 22: ...mpting to bend material This will ensure that bends are correct and provide a longer life to machine components When handling large heavy dies and or material make sure it is properly lifted and suppo...

Страница 23: ...pin and insert the counter die in the opening in the counter die mount until the 3 4 holes line up 5 Now insert the hitch pin through all the holes reinstall clip on the hitch pin with the engraved si...

Страница 24: ...1 1 4 pin do not use these reducer collars Installing counterdie with 3 4 pin Remove reducer collars to install 1 1 4 counter die pin Material Insertion 1 Once the die set is properly installed the ma...

Страница 25: ...l switch to rotate the die forward Keeping the foot pedal activated visually watch the digital display The cylinders will stop when the forming die rotates to the desired bend angle as shown on the co...

Страница 26: ...ntil all bending pressure is released from the bend Activating the quick release lever 3 Activate the quick release counter die lever A and completely remove the material 4 After the material is safel...

Страница 27: ...ken when bending material with an existing bend There must be enough straight material to complete the bend If there is not enough material the bent part of the material will crash into the counter di...

Страница 28: ...type and wall thickness so it will never be consistent from size to size The best way to determine a materials springback is to do sample bends to 90 degrees until a perfect 90 is obtained At that poi...

Страница 29: ...s easiest For non symmetrical bends continuous one direction bending is best Another way to layout material is to draw them in a 2D computer software program like Auto Cad There are many free programs...

Страница 30: ...e D Tube outside diameter t Tube wall thickness a First bend arc angle H Height of offset b Second bend arc angle L Length of offset A First tangent R1 First radius B Straight between bends R2 Second...

Страница 31: ...required by the bending machine to form the bend Neutral Axis That portion of the pipe or tube that is neither in compression or tension O D Outside diameter in inches of the tube or pipe Out of Plane...

Страница 32: ...primarily for polished aluminum Steel rollers would be used for non polished materials Some aluminum will crack as it is being bent 6061 T6 is very hard and may need to be annealed or ordered in the...

Страница 33: ...Note tighten clamps without material in the die The clamps are lift and turn so you can position them anywhere This allows the handles to clear the counter die mount during bending 4 Insert the materi...

Страница 34: ...to be bent and repeat these steps Large Size Square When bending larger than 1 5 38 1mm thinner wall square tubing the counter die position seems to work better between 1 2 and 1 12 7 25 4mm farther...

Страница 35: ...top with AW 46 hydraulic fluid Hydraulic fluid and the filter should be changed when the filter gauge reads Change Filter Check periodically for leaks If a leak is detected consult Baileigh Industrial...

Страница 36: ...33 33 ELECTRICAL SCHEMATIC...

Страница 37: ...machine builds up pressure and stalls this usually means The material is too thick the material has too high of a yield strength or the material is over the machines capacity Material slips in the ho...

Страница 38: ...091 0 126 1 2 0 840 0 700 0 080 0 109 0 147 0 188 0 294 3 4 1 050 0 700 0 080 0 113 0 154 0 219 0 308 1 1 315 0 700 0 110 0 133 0 179 0 250 0 358 1 1 4 1 660 0 700 0 110 0 140 0 191 0 250 0 382 1 1 2...

Страница 39: ...0 6631 68 1 1866 9 0 1571 39 0 6806 69 1 2041 10 0 1745 40 0 6980 70 1 2215 11 0 1920 41 0 7155 71 1 2390 12 0 2094 42 0 7329 72 1 2564 13 0 2269 43 0 7504 73 1 2739 14 0 2443 44 0 7678 74 1 2913 15 0...

Страница 40: ...37 37 Diagram 1...

Страница 41: ...38 38 Diagram 2...

Страница 42: ...39 39 PARTS DIAGRAM Base Assembly Parts Diagram...

Страница 43: ...40 40 Main Tube Assembly Parts Diagram...

Страница 44: ...41 41 Swing Arm Assembly Parts Diagram...

Страница 45: ...42 42 Lead Screw Assembly Parts Diagram...

Страница 46: ...43 43 Encoder Assembly Parts Diagram...

Страница 47: ...44 44 Adaptor Plate Assembly Parts Diagram...

Страница 48: ...l Assembly 1 14 RH19 7A024 Elect Box Standoff 4 15 M6 X 1 0 X 30 SHCS 4 16 ME M500 5A001 Main Tube 1 17 Imperial 5 Lock Washer 8 18 1 2 13 X 1 HHCS 8 19 ME M175 6A060 Tube Mount Metric 1 20 M10 X 1 5...

Страница 49: ...5 OD X 1 00 ID X 2 00 LNG 1 48 PP 0056 1 0 ID X 1 5 OD X 125 THK 1 49 ME M500 6A002 Swing Arm Bottom 1 50 M20 X 2 5 X 55 SHCS 12 51 M20 X 2 5 X 70 SHCS 23 52 3 8 X 2 0 Slotted Spring Pin 7 53 ME M500...

Страница 50: ...0137 V2 FIAMA Counter 1 83 ME M400 7A003 3 Spider Hub 1 84 IMPERIAL 25 X 25 X 1 0 Key 1 85 M150 7A013 Quick Release Shaft 3 86 PP 0133 Black Ball Knob 3 87 ME M500 5A005 Counter Die Mount Small Dies...

Страница 51: ...48 48 Item Part Number Description Qty 104 PP 1424 M500 Power Unit 1 105 M10 X 1 5 X 20 Hex Flange 4 106 M10 X 1 5 Flange Nut 4 NOTES...

Страница 52: ...944 BAILEIGH INDUSTRIAL LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE 44 0 24 7661 9267 FAX 44 0 24 7661 9276 WWW BAILEIGHINDUSTRIAL CO UK BAI...

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