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SAFETY INSTRUCTIONS

LEARN TO RECOGNIZE SAFETY INFORMATION

This is the safety alert symbol. When you see this symbol
on your machine or in this manual,

BE ALERT TO THE

POTENTIAL FOR PERSONAL INJURY!

Follow recommended precautions and safe operating practices.

UNDERSTAND SIGNAL WORDS

A signal word

–

DANGER

WARNING

CAUTION

– is used with the safety alert symbol.

NOTICE

, which is not related to personal injury, is used without a symbol.

DANGER

: Indicates a hazardous situation which, if not

avoided, will result in death or serious injury.

WARNING

: Indicates a hazardous situation which, if not

avoided, could result in death or serious injury.

CAUTION

: Indicates a hazardous situation which, if not

avoided, could result in minor or moderate injury.

NOTICE

: Indicates a situation which, if not avoided, could

result in property damage.

IMPORTANT

PLEASE READ THIS OPERATORS MANUAL CAREFULLY

It contains important safety information, instructions, and necessary operating procedures.
The continual observance of these procedures will help increase your production and
extend the life of the equipment.

DANGER

WARNING

CAUTION

NOTICE

Содержание DP-1850G

Страница 1: ...NDUSTRIAL INC IS PROHIBITED Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from ac...

Страница 2: ...ACHINE 19 Contents of Tool Box 21 SETUP and OPERATION 22 Operation Panel 22 Machine Usage 22 Drill Protection Guard 23 Feeds Selector 24 Table Adjustment 25 Tool Attaching 26 Automatic Tool Ejector 27...

Страница 3: ...COLUMN BASE PARTS DIAGRAM 42 Column Base Parts List 43 ELECTRICAL SCHEMATIC 45 ELECTRICAL COMPONENTS 47 ELECTRICAL COMPONENT LOCATION 48...

Страница 4: ...e to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warr...

Страница 5: ...or further remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agree...

Страница 6: ...Description of the functional parts of the machine Capacity charts Setup and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remo...

Страница 7: ...zardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a h...

Страница 8: ...tect against objectionable or uncomfortable loud noises BEWARE OF PIERCING POINTS AND CUTTING HAZARD NEVER place hands fingers or any part of your body on or near rotating tooling This tooling can be...

Страница 9: ...otential for injury But even the best guard won t make up for poor judgment carelessness or inattention Always use common sense and exercise caution in the workshop If a procedure feels dangerous don...

Страница 10: ...as not intended 12 Dress appropriate DO NOT wear loose fitting clothing or jewelry as they can be caught in moving machine parts Protective clothing and steel toe shoes are recommended when using mach...

Страница 11: ...an be reached at 920 684 4990 and asking for the support desk for purchased machines Tech Support handles questions on machine setup schematics warranty issues and individual parts needs other than di...

Страница 12: ...ble Rotation 360 Table Size 21 25 x 17 323 540 x 440mm Base Size Working Surface 16 343 x 15 75 415 x 400mm T Slot Width 2 0 5625 14 28mm X pattern on table Column Diameter 5 5 140mm Machine Dimension...

Страница 13: ...age painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for pro...

Страница 14: ...to the floor Level the machine so that all the supporting feet are taking the weight of the machine and no rocking is taking place Follow these guidelines when lifting crane or hoist Always lift and c...

Страница 15: ...f any machine depends on the precise placement of it to the mounting surface FLOOR This machine distributes a large amount of weight over a small area Make certain that the floor is capable of support...

Страница 16: ...13 13...

Страница 17: ...op the spindle and check the oil level 6 Add oil as needed to bring the level up to the center red mark in the sight glass ASSEMBLY AND SET UP 1 Clean the rust protective coating off of the bare metal...

Страница 18: ...onduit box 7 Thread the strain relief into the conduit box 8 Connect the ground wire PE to the ground terminal at the bottom of the box 9 Make the wire connections as follows a U3 to V2 b V3 to U2 and...

Страница 19: ...act Running on low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This...

Страница 20: ...ualified electrician install the power connection 1 At the bottom back of the column remove cover for the electrical junction box 2 Route a power cord customer supplied into the box and connect to the...

Страница 21: ...en electrical cover s 11 If the main motor and the coolant pump are turning the wrong directions then change the wiring at the main electrical junction box at the back of the column a Disconnect the m...

Страница 22: ...19 19 GETTING TO KNOW YOUR MACHINE...

Страница 23: ...wer Switch Power the spindle to rotate clockwise and will illuminate green when active 12 Emergency Stop Switch When needed the machine can be stopped immediately by pressing the E STOP button Twist t...

Страница 24: ...21 21 Contents of Tool Box Item Description A Tool Box B Drill Chuck C Chuck Key D Drill Chuck Adaptor E Drill Shank Adaptors F Taper Wedges G Open End Wrench 21x24mm H Fuse 10A 5A 3A 1A...

Страница 25: ...ypes and shapes in the market which can be used on this machine provided that they are designed for such a purpose and that can be fixed in the spindle taper They will usually be the Morse taper or IS...

Страница 26: ...rt Important If the guard is opened when operating the machine the machine will stop DO NOT REMOVE THE GUARD UNDER ANY CIRCUMSTANCES Speed Range and Speed Change By means of levers the spindle speeds...

Страница 27: ...Actual cutting torque and feed resistance cannot be over these maximum values The hardness of the workpiece material cutting performance and sharpness of the cutting tool will influence cutting force...

Страница 28: ...ositioned and adjusted Both tables have T slots to be used to secure the material and or vise to clamp and hold the work piece from moving during the machining process The movable work table may be po...

Страница 29: ...be in good conditions Therefore it is advisable to handle the tool as well as the spindle of the machine carefully Tool Use Preparation Turn the main power to the machine OFF 1 To create a secure fit...

Страница 30: ...ece into the vise Chips During Machining The machining process removes material from the piece This material is released in chips which can be of different shapes depending on the material itself The...

Страница 31: ...eed handwheel allows for slow and accurate movement of the drilling tool It also has an anti spin feature when the hand wheel will not be used Pull downward on the knob to disengage the micro feed han...

Страница 32: ...ep 4 Set the table height to minimize quill travel 5 Set the tool depth to zero position by lowering a drill bit or tapping tool to the surface of the piece part 6 Hold in position 7 Loosen the depth...

Страница 33: ...Weekly Maintenance Clean the machine and the area around it Apply rust inhibitive lubricant to all non painted surfaces Thoroughly clean the machine including the coolant reservoir Monthly Maintenanc...

Страница 34: ...ables of the machine Drain and wash out the dirt and debris from the reservoir Drain plug is located at the rear of the base Remove the pump and the return drain adaptor to gain more access to the res...

Страница 35: ...turn more and install and tighten the cover screws 7 If the retract spring requires replacement follow the diagram on the cover to set the correct winding directions MATERIAL SELECTION When selecting...

Страница 36: ...33 33 DRILL HEAD PARTS DIAGRAM...

Страница 37: ...34 34 Detail 1...

Страница 38: ...35 35 Detail 2...

Страница 39: ...36 36 Detail 3...

Страница 40: ...12 32002 ZY5035 Washer 1 13 D16009 GB T276 Bearing 1 14 32001 ZY5035 Washer 1 15 8108 GB T301 Bearing 1 16 32031 ZY5035 Spindle quill 1 17 32005 ZY5035 Spline quill 1 18 D61908 GB T276 Bearing 1 19 3...

Страница 41: ...k 1 48 31011 ZY5035 Lever 1 49 34007 ZY5035 Block 1 50 BM8 32 GB4141 27 Knurled handle 1 51 32045 ZS5030 Bushing 1 52 32040 ZY5035 Position shaft 1 53 31001 ZY5035 Spindle box 1 54 32089 ZY5050 Positi...

Страница 42: ...23 ZY5035 Gear 1 83 32022 ZY5035 Gear 1 84 32020 ZY5035 Gear 1 85 32018 ZY5035 Gear 1 86 32016 ZY5035 Gear 1 87 6204 GB T276 Bearing 1 88 32014 ZY5035 Cover 1 89 32015 ZY5035 Gear 1 90 32037 ZY5035 Fe...

Страница 43: ...18 32021 ZS5030A Round nut 1 119 32020 ZS5030A Round nut 1 120 32049 ZY5035 Washer 1 121 32045 ZY5035 Spline shaft IV 1 122 32048 ZY5035 Feed gear 1 123 32047 ZY5035 Feed gear 1 124 32046 ZY5035 Feed...

Страница 44: ...for adjusting 1 143 31002 ZY5035A Worm wheel 1 144 32003 ZY5035A Sleeve 1 145 61909 GB T276 Bearing 1 146 31003 ZY5035A Feed side cover 1 147 32029 ZS5030A Handle seat 1 148 32030 ZS5030A Washer for a...

Страница 45: ...42 42 COLUMN BASE PARTS DIAGRAM...

Страница 46: ...ind 1 14 M10x50 GB4141 14 Long hand quill 1 15 B D L3 Cr M10 80 GB4141 14 Long hand quill 1 16 12001 ZY5050 Hand lever 2 17 M6 25 GB5782 Hexagon bolt 2 18 B D L3 Cr M12 30 GB4141 16 Handle seat 1 19 1...

Страница 47: ...nd down hand lever 1 38 D Cr M10 80 GB4141 5 Lever for turning 1 39 M16 GB923 Cover type nut 2 40 M16 GB6172 Hexagon bolt 2 41 12004 ZY5035 Double end bolt 2 42 11005 ZY5050 Clamping main nut 1 43 B D...

Страница 48: ...45 45 ELECTRICAL SCHEMATIC...

Страница 49: ...46 46...

Страница 50: ...S 2 SB3 Push button GQ22 11E R 24V S 1 SB4 Push button 1 SQ1 Micro switch LXP1 020 0A 1 SQ2 SQ3 Proximity Switch TL Q5MC1 2 SQ4 Door switch JWM6 11A 1 KM1 5 Contactor A12 30 01 AC24V 5 HL1 Single for...

Страница 51: ...48 48 ELECTRICAL COMPONENT LOCATION...

Страница 52: ...4 www baileigh com BAILEIGH INDUSTRIAL INC 1455 S CAMPUS AVENUE ONTARIO CA 91761 PHONE 920 684 4990 FAX 920 684 3944 BAILEIGH INDUSTRIAL LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WES...

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