Stationary VLA Batteries,
Installation and Operation Instructions
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All racks should be properly aligned and all the bolted parts tightened thoroughly before
placing the cells on them. Use levelers/shims to compensate for irregularities in the floor
surface.
5.1 RACKS (EXISTING RACK)
If the cells are to be installed on an existing battery rack, the following inspection should
be made prior to installation to avoid any possibility of damage to the new battery.
a) Inspect all bolted connections to make sure that all are properly aligned and tight.
b) Check all painted surfaces making sure everything is clean and free of corrosion.
c) Make sure the rail insulation is clean and in place.
d) If the existing rack is not designed for the new batteries being installed this could
affect your seismic rating and battery warranty. Please contact BAE USA or your
local representative with questions.
If deficiencies are found with the existing rack - DO NOT INSTALL THE NEW CELLS
UNTIL CORRECTIVE ACTIONS ARE TAKEN.
If your inspection indicates that no corrective action is required, proceed with the cell/jar
installation (go to Section 6.0).
5.2 RACKS (NEW RACK)
Carefully unpack rack materials using care not to scratch the coated surfaces. Check
received parts against the Bill of Materials for the individual rack. If you find damage to
the rack components, file a claim against the carrier.
NOTE: If rack specific spill containment systems are used, then their installation will
likely have to be done while installing the rack. Refer to the manufacturer’s
recommended installation procedures.
Refer to the rack assembly drawing and installation instructions and proceed with rack
assembly.
•
When assembled, battery racks must be level and in conformance with the rack
manufacture’s drawings and specifications supplied with the equipment. This will
ensure that neither individual cells nor rack assembly can topple, twist or overturn.
Use levelers to compensate for irregularities in the floor surface.
•
Do not place battery cells on the rack until the rack has been completely assembled
with all bolts having been tightened. Otherwise, the weight of the cells may cause the
rack to shift and collapse.
•
Never remove or loosen braces from a loaded battery rack, removal of braces could
allow the rack to shift or collapse.
If the new rack is not designed for the new batteries being installed this could affect your
seismic rating and battery warranty. Please contact BAE USA or your local
representative with questions.
6.0 BATTERY CELL/JAR INSTALLATION
SAFTEY REMINDERS – see Section 1 for details:
