Badland ZXR 5000 Скачать руководство пользователя | Manualshive

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For technical questions, please call 1-888-866-5797.

Item 56326

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Содержание ZXR 5000

Страница 1: ...rence 22i When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2022 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manua...

Страница 2: ...C Minimum 12 Ah Battery Cables 6 gauge 6 1 83m long Solenoid Cables 6 gauge 3 0 92m long Mounting Pattern 3 x 6 6 76 2mm x 167 6mm Mounting Hardware Winch 4x G8 M8 1 25 x 25mm Adaptor Plate 2x G8 M8 1 25 x 25mm Fairlead 2x G8 M8 1 25 x 20mm Socket Lead 2x G8 ST M4 x 30mm Overload Protection In line Circuit Breaker Sound Rating 85 dB Overall Dimensions L x D x H 15 8 x 4 6 x 4 7 400 x 116 x 119mm W...

Страница 3: ...ing or jewelry as they can be caught in moving parts Non skid footwear is recommended Wear restrictive hair covering to contain long hair 2 Wear ANSI approved safety goggles and heavy duty leather work gloves during installation 3 Before installation confirm that area is clear of fuel lines brake lines electrical wires gas tanks or any other component which could be damaged during drilling 4 Mount...

Страница 4: ...pull on the wire rope and assist the winch 12 Use as intended only Do not lift items vertically or use for aircraft purposes 13 Prevent entanglement Do not wear loose clothing or jewelry as they can be caught in moving parts Non skid footwear is recommended Wear restrictive hair covering to contain long hair 14 Disconnect battery cables before working near the wire rope drum fairlead or load to pr...

Страница 5: ...eep clear of wire rope hook and load while winching Do not step over wire rope Do not push sideways against wire rope under tension wire rope might break under this load and recoil back striking the person pushing against it or a bystander 26 If wire rope begins to get entangled stop winch immediately and release wire rope using switch 27 Only winch with the winching vehicle s transmission in neut...

Страница 6: ...IONS Symbol Property or Statement Wear heavy duty cut and abrasion resistant leather gloves Wear ANSI approved safety glasses Cut or sever hazard Roller entanglement hazard Hot surface burn hazard Fire hazard Caustic chemical acid hazard Explosion hazard Do not loop the wire rope around object and hook onto itself Do not place finger s through hook Fingers may be caught and get pulled into fairlea...

Страница 7: ...Page 7 For technical questions please call 1 888 866 5797 Item 56326 Safety Operation Maintenance Setup ...

Страница 8: ...be needed or a certified welder may need to weld on additional bracing depending on the mounting location 4 Drill holes appropriate for the hardware at the marked locations 5 Install the Winch using hardware described under Specifications 2 in 51 mm 4 72 in 120mm 4 72 in 120 mm 15 55 in 395mm 4 Ø8 5mm threaded 4 61 in 117 mm 3 in 76 mm 5 31 in 135mm 6 61 in 168mm Figure D Winch Dimensions Mounting...

Страница 9: ...es from the solenoid to the terminals on the Winch 5 Attach the Circuit Breaker to the Positive Terminal on the battery 6 Attach the red Battery Cable to the Circuit Breaker 7 Attach the black Battery Cable directly to the negative terminal of the battery 8 Wire in the Switch Controller and Socket Lead according to the diagrams on this page 9 The cable leading from the Socket Lead has a red wire e...

Страница 10: ...ld optimally be rated to a single line pull at least twice the vehicle s weight 1 Examine the Wire Rope Do not use the Winch if the Wire Rope is frayed kinked or damaged 2 Fully charge the vehicle s battery 3 Check the Winch s electrical connections All connections must be tight and clean 4 Put the vehicle s transmission in Neutral 5 If the vehicle where the Winch is mounted is not supposed to be ...

Страница 11: ...to work longer with less heat buildup It reduces load on the winch in two ways It utilizes the lower layers of wire rope that have higher capacity and It halves the load on the winch through pulley action b Connect the wire rope for a double line system as shown in Figure J below Use a snatch block sold separately properly rated for the load to be pulled and designed to be operated with this winch...

Страница 12: ...t use the Winch in a constant duty application it is designed for INTERMITTENT USE ONLY Keep the duration of the pulling job as short as possible If the motor becomes very hot to the touch stop and let it cool down for several minutes Do not pull for more than one minute at or near the rated load Do not maintain power to the Winch if the motor stalls Double Line Rigging will help prevent overloadi...

Страница 13: ...Winch if the Wire Rope is frayed kinked or damaged 2 AFTER USE wipe external surfaces of the Winch with clean cloth 3 Lubricate the Wire Rope occasionally with a light oil 4 The Winch s internal mechanism is permanently lubricated Do not open the housing However if the Winch is submerged it should be opened dried and re lubricated by a qualified technician as soon as possible to prevent corrosion ...

Страница 14: ...le connections 3 Incorrect power cords 1 Battery weak recharge Run Winch with vehicle motor running 2 Clean tighten or replace 3 Use only supplied power cords Motor runs in one direction only 1 Defective or stuck solenoid 2 Defective Switch Assembly 1 Tap solenoid to loosen contacts Repair or replace solenoid 2 Replace Switch Assembly Follow all safety precautions whenever diagnosing or servicing ...

Страница 15: ...g 1 19 Gearbox 1 20 O Ring 95x1 8 1 21 Gearbox Base 1 22 Seal 2 23 Sliding Bearing 2 24 Tie Bar 1 1 Part Description Qty 25 Tie Bar 2 2 26 Drum 1 27 Screw 1 28 Screw M4x8 3 29 Brake Assembly 1 30 Motor 1 31 Screw M6x20 2 32 Winch Mounting Hardware 4 sets 33 Wire Rope 1 34 Mounting Plate 1 35 Roller Fairlead 1 36 Fairlead Mounting Hardware 2 sets 37 Hook 1 38 Hook Strap 1 39 Wire Red with Circuit B...

Страница 16: ...lusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an expl...

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