Badland ZXR 3500 Скачать руководство пользователя

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Page 7

For technical questions, please call 1-888-866-5797.

Item 56528

AFE

PERA

int

Service Precautions

1. Wear ANSI-approved safety goggles and

heavy-duty leather work gloves during service.

2. Disconnect power to winch and allow it

to cool completely before service.

3. Use supplied power cords/wire rope or cables

listed in manual only. Do not use thinner/
longer cables or link multiple cables together.

4. Have the winch serviced by a qualified repair person

using only identical replacement parts. This will
ensure that the safety of the winch is maintained.

5. Maintain labels and nameplates on the winch.

These carry important safety information.
If unreadable or missing, contact
Harbor Freight Tools for a replacement.

SAVE tHESE inStRuCtiOnS.

Содержание ZXR 3500

Страница 1: ...rence 19h When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2019 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manua...

Страница 2: ...VDC Minimum 12 Ah Battery Cables 6 gauge 6 1 83m long Solenoid Cables 6 gauge 3 0 92m long Mounting Pattern 3 x 4 88 76 2mm x 124mm Mounting Hardware Winch 4x G8 M8 1 25 x 25mm Adaptor Plate 2x G8 M8 1 25 x 25mm Fairlead 2x G8 M8 1 25 x 20mm Socket Lead 2x G8 ST M4 x 30mm Overload Protection In line Circuit Breaker Sound Rating 85 dB Overall Dimensions L x D x H 13 3 x 4 25 x 4 5 338 x 108 x 114mm...

Страница 3: ... abrasion resistant leather gloves Wear AnSi approved safety glasses Cut or sever hazard Roller entanglement hazard Hot surface burn hazard Fire hazard Caustic chemical acid hazard Explosion hazard Do not loop the wire rope around object and hook onto itself Do not place finger s through hook Fingers may be caught and get pulled into fairlead or drum Pull hook using strap only Symbol Property or S...

Страница 4: ...is clear of fuel lines brake lines electrical wires gas tanks or any other component which could be damaged during drilling 4 Mounting location and hardware must support winch and load 5 Use supplied power cords and wire rope listed in manual only Do not use thinner longer cables or link multiple cables together 6 Do not route electrical cables near sharp edges or parts that will move or become ho...

Страница 5: ...pull on the wire rope and assist the winch 12 Use as intended only Do not lift items vertically or use for aircraft purposes 13 Prevent entanglement Do not wear loose clothing or jewelry as they can be caught in moving parts Non skid footwear is recommended Wear restrictive hair covering to contain long hair 14 Disconnect battery cables before working near the wire rope drum fairlead or load to pr...

Страница 6: ...eep clear of wire rope hook and load while winching Do not step over wire rope Do not push sideways against wire rope under tension wire rope might break under this load and recoil back striking the person pushing against it or a bystander 26 If wire rope begins to get entangled stop winch immediately and release wire rope using switch 27 Only winch with the winching vehicle s transmission in neut...

Страница 7: ...service 3 Use supplied power cords wire rope or cables listed in manual only Do not use thinner longer cables or link multiple cables together 4 Have the winch serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the winch is maintained 5 Maintain labels and nameplates on the winch These carry important safety information If unreadable or...

Страница 8: ...s Winch can generate extreme forces Select a location that can withstand the rated capacity without damage or weakening Steel reinforcement plates may be needed or a certified welder may need to weld on additional bracing depending on the mounting location 4 Drill holes appropriate for the hardware at the marked locations 5 Install the Winch using hardware described under Specifications Mounting W...

Страница 9: ...d to ignition Circuit Breaker Solenoid Winch Blue Blue Black Black Red yellow Figure E Wiring Connections 4 Attach the wires from the Solenoid to the terminals on the Winch 5 Attach the Circuit Breaker to the Positive Terminal on the battery and to the Solenoid 6 Attach the black Battery Cable directly to the negative terminal of the battery 7 Wire in the Socket Lead and connect the Remote Control...

Страница 10: ...t stops Refer to Figure G Release freespool Engage Figure G Clutch Operation Basic Operation note If a winch is to be used to pull a vehicle it should optimally be rated to a single line pull at least twice the vehicle s weight 1 Examine the Wire Rope Do not use the Winch if the Wire Rope is frayed kinked or damaged 2 Fully charge the vehicle s battery 3 Check the Winch s electrical connections Al...

Страница 11: ...o the side while winching Double Line Rigging a A double line system should be used whenever possible It reduces the load on the winch allowing it to work longer with less heat buildup It reduces load on the winch in two ways It utilizes the lower layers of wire rope that have higher capacity and It halves the load on the winch through pulley action b Connect the wire rope for a double line system...

Страница 12: ...ch in a constant duty application it is designed for intERMittEnt uSE OnLy Keep the duration of the pulling job as short as possible if the motor becomes very hot to the touch stop and let it cool down for several minutes Do not pull for more than one minute at or near the rated load Do not maintain power to the Winch if the motor stalls Double Line Rigging will help prevent overloading and should...

Страница 13: ... safe operation Examine the Wire Rope Do not use the Winch if the Wire Rope is frayed kinked or damaged 2 AFtER uSE wipe external surfaces of the Winch with clean cloth 3 Lubricate the Wire Rope occasionally with a light oil 4 The Winch s internal mechanism is permanently lubricated Do not open the housing However if the Winch is submerged it should be opened dried and re lubricated by a qualified...

Страница 14: ...or corroded battery cable connections 3 Incorrect power cords 1 Battery weak recharge Run Winch with vehicle motor running 2 Clean tighten or replace 3 Use only supplied power cords Motor runs in one direction only 1 Defective or stuck solenoid 2 Defective Switch Assembly 1 Tap solenoid to loosen contacts Repair or replace solenoid 2 Replace Switch Assembly Follow all safety precautions whenever d...

Страница 15: ...aring 2 17 Seal 2 18 Drive Shaft 1 19 Clip Φ7 1 20 Spline Spring 1 21 Set Screw 1 22 Tie Bar 2 23 Drum 1 24 Planetary Gear 1 1 25 Screw M4x8 6 26 Bushing 1 27 Brake Fork 1 Part Description Qty 28 Brake Spring 1 29 Brake Base 1 30 Brake Sleeve 1 31 Gear Box 1 32 Motor 1 33 Mounting Plate 1 34 Screw M8x25 2 35 Roller Fairlead 1 36 Flat Washer Φ8 2 37 Lock Washer Φ8 2 38 Nut M8 2 39 Wire Rope 1 40 Ho...

Страница 16: ...lusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an expl...

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