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For technical questions, please call 1-800-444-3353.

ATV Winch

Basic Operation

Note:

  If a winch is to be used to pull a vehicle, 

it should optimally be rated to a single line 

pull at least twice the vehicle’s weight.

1.  Examine the wire rope.  Do not use the winch if 

the wire rope is frayed, kinked or damaged.

2.  Fully charge the vehicle’s battery.

3.  Check the Winch’s electrical connections. 

All connections must be tight and clean.

4.  Put the vehicle’s transmission in Neutral.

5.  If the vehicle where the winch is mounted 

is not supposed to be moved, engage the 

emergency brake and block the wheels 

using wheel chocks (sold separately).

6.  To pull out the wire rope, move the Clutch Control to 

the Released position, see the instructions for your 

winch model under Clutch Operation section, slide the 

loop of the Hook Strap over the hook, then pull on the 

Hook Strap to pull out the wire rope. 

WARNING!  Leave at least five full 

turns of wire rope on the drum.

7.  Hook onto the object using a pulling point, 

tow strap, tree strap, or chain.  See Figure I.

FIGURE I — USING A STRAP ANCHOR POINT

Do not wrap the wire rope around 

the object and hook onto the 

wire rope itself.

  

This can damage the object being pulled, 

and kink or fray the wire rope.

8.  Attachment point must be centered in 

loop of hook and the hook’s safety clasp 

must be fully closed.  See Figure J.

FIGURE J — CORRECT AND INCORRECT 

HOOK ATTACHENT

9. 

Do not use a Recovery Strap while winching.

  

They are designed to stretch and can suddenly whip 

back towards the operator during a winching operation.

10. Place a heavy rag or carpet (sold separately) over 

the wire rope span, 6 feet from the hook to help 

absorb the force released if the wire rope breaks.

FIGURE A — WHIPLASH 

DAPENING BLANKET OR RUG

11.  Move the Clutch Control to the Engaged position, 

see the instructions for your winch model 

under ″Clutch Operation″ on page 16.

WARNING!

 Do not allow anyone to stand near the 

wire rope, or in line with the wire rope behind the 

winch while it is under power. If the wire rope should 

slip or break, it can suddenly whip back towards 

the winch, causing a hazard for anyone in the area. 

Stand well to the side while winching.

Brought to You by www.snapwhole.com

Содержание 68146

Страница 1: ...please call Harbor Freight Tools at 1 800 444 3353 as soon as possible Visit our website at http www harborfreight com Copyright 2010 by Harbor Freight Tools All rights reserved No portion of this man...

Страница 2: ...This page intentionally left blank Brought to You by www snapwhole com...

Страница 3: ...ircraft Wire Rope Battery 12VDC Minimum 12 Ah Battery Cables 10 gauge 5 8 1 78m long Mounting Pattern 3 15 80mm Mounting Hardware Winch 2x G8 M8 1 25 X 35mm Fairlead 2x G8 M8 1 25 X 19mm Overload Prot...

Страница 4: ...tery 12VDC Minimum 12 Ah Battery Cables 6 gauge 6 1 83m long Solenoid Cables 6 gauge 3 0 92m long Mounting Pattern 3 x 4 88 76 2mm x 124mm Mounting Hardware Winch 4x G8 M8 1 25 X 25mm Adaptor Plate 2x...

Страница 5: ...imum 12 Ah Battery Cables 6 gauge 6 1 83m long Solenoid Cables 6 gauge 3 0 92m long Mounting Pattern 3 x 6 6 76 2mm x 167 6mm Mounting Hardware Winch 4x G8 M8 1 25 X 25mm Adaptor Plate 2x G8 M8 1 25 X...

Страница 6: ...ded with this product This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DA...

Страница 7: ...xits at the bottom Symbol Property or Statement VDC Volts Direct Current A Amperes CCA Cold Cranking Amperes HP Horsepower fpm Feet Per Minute mpm Meters Per Minute RPM Revolutions Per Minute IP Inter...

Страница 8: ...Do not use thinner longer cables or link multiple cables together 6 Do not route electrical cables near sharp edges or parts that will move or become hot 7 Ventilate area well before and while workin...

Страница 9: ...ntended only Do not lift items vertically or use for aircraft purposes 13 Prevent entanglement Do not wear loose clothing or jewelry as they can be caught in moving parts Non skid footwear is recommen...

Страница 10: ...load and recoil back striking the person pushing against it or a bystander 26 If wire rope begins to get entangled stop winch immediately and release wire rope using switch 27 For 68146 2 000 lb and...

Страница 11: ...serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the winch is maintained 5 Maintain labels and nameplates on the winch These carry impo...

Страница 12: ...ed location and mark the locations of the winch base holes Compare the dimensions of the marked holes to the section of Figure D that matches your winch 2 0 33 in 8 5mm 3 15 in 80mm 3 94 in 100mm 2 in...

Страница 13: ...ation surface has no hidden components or structural pieces that will be damaged before drilling 4 Drill pilot holes for the mounting screws 5 Secure in place with mounting screws Wiring TO PREVENT SE...

Страница 14: ...red wire extending out from its side Connect this to an ignition circuit switched by the vehicle s key to help prevent accidental starting The winch will not operate if that wire is not properly conne...

Страница 15: ...the Wire Rope 1 The wire rope must be properly coiled under tension to be able to support a load without damage 2 Uncoil the wire rope except for 5 full wraps 3 Recoil the wire rope back into the winc...

Страница 16: ...aft Pin Drum End If the pin rests in the groove in the drum the clutch is engaged Shaft Pin Drum End If the pin rests on top of the end of the drum the clutch is released 2 To change clutch positions...

Страница 17: ...nt tow strap tree strap or chain See Figure I Figure I USING A STRAP ANCHOR POINT Do not wrap the wire rope around the object and hook onto the wire rope itself This can damage the object being pulled...

Страница 18: ...IN position should retract the winch cable The OUT position should power out the cable If operation is reversed the power cables may be connected backwards Correct any such issue before use 13 When it...

Страница 19: ...just enough to release tension on the Wire Rope so that you can unfasten the Hook from the load and reel in the Wire Rope 20 Disconnect the Pendant Controller if equipped after use Duty Cycle Duration...

Страница 20: ...Do not use the winch if the wire rope is frayed kinked or damaged 2 AFTER USE wipe external surfaces of the winch with clean cloth 3 Lubricate the wire rope occasionally with a light oil 4 The winch s...

Страница 21: ...s 3 Incorrect power cords 1 Battery weak recharge Run winch with vehicle motor running 2 Clean tighten or replace 3 Use only supplied power cords Motor runs in one direction only 1 Defective or stuck...

Страница 22: ...hing 1 8 Clutch Assembly 1 9 Spline 1 10 Spring 1 11 Drum Assembly 1 12 Screw M5 5 1 13 Bushing 1 14 Washer 1 15 Hex Flange Nut M5 2 16 Tension Plate 1 17 Baseplate Assembly 1 18 Clutch Knob 1 19 Scre...

Страница 23: ...Page 23 For technical questions please call 1 800 444 3353 ATV Winch 68146 2 000 lb Assembly Diagram Brought to You by www snapwhole com...

Страница 24: ...Seal 1 9 Spline Spring 1 10 Clip 1 11 Drive Shaft 1 12 Tie Bar 2 13 Drum 1 14 Screw M6x 10 1 15 Planetary Gear 2 1 16 Planetary Gear 3 1 17 Fork Pin 1 18 Screw 1 19 Clutch Knob Base 1 20 Gearbox 1 21...

Страница 25: ...Page 25 For technical questions please call 1 800 444 3353 ATV Winch 68145 3 000 lb Assembly Diagram Brought to You by www snapwhole com...

Страница 26: ...Spring 1 14 Joint Gear 1 15 Screw M6 X 10 3 16 Clip 2 17 Gearbox Base 1 18 Seals 2 19 Planetary Gear 1 1 20 Washer 2 21 Planetary Gear 2 1 22 Planetary Gear 3 1 23 Washer 1 24 Sliding Bearing 1 25 For...

Страница 27: ...Page 27 For technical questions please call 1 800 444 3353 ATV Winch 68144 5 000 lb Assembly Diagram Brought to You by www snapwhole com...

Страница 28: ...lusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCL...

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