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PAGE  29

 

LEVELING THE DECK 

 

1. 

Start on a flat, level surface and set the air 

pressure in all four tires to 12 psi. Measure the 

deck at all four corners.  The deck should be level 

from left to right but should be pitched downward 

front to back. The deck pitch is achieved by 

measuring from the cutting edge of the blade to the 

ground. Bad Boy recommends having a ¼” pitch 

down in the front measured from the cutting edge 

of the blade. Adjustments can be made by 

adjusting the deck hangers in their slots. 

2. 

Using a pair of approximately 3 ft. long 2x4's, stand 

the boards on edge and slide them under the deck 

from front to back as shown in Fig. 40. Making sure 

the deck wheels and blade bolts do not rest on the 

2x4’s, and that the front and back edge of the deck 

rest on the 2x4’s. 

3. 

Lower the deck down onto the 2x4's using either 

the deck lift pedal or the electric actuator, 

whichever your mower is equipped with. The deck 

should now be approximately 3 1/2" off the ground. 

to achieve the proper 1/4" pitch down in the front it 

may be necessary to use some 1/4" spacers under 

the rear of the deck as shown in Fig. 41. 

4. 

Using a pair of 3/4" wrenches, loosen all deck 

hanger bolts on the top of the deck. These are the 

lower bolts in the slots of the deck as shown in Fig. 

43. Do not loosen the upper bolts that attach the 

deck hangers to the actuator lift bars. 

5. 

The deck is now loose from the frame and 

movement of the lift pedal or electric actuator 

should only move the hanger bolts up and down in 

the deck slots. 

6. 

Set the deck dial to the 3.5 position, tighten all deck 

hanger bolts in their slots starting from the rear of 

the deck then moving to the front. Lift the deck to 

the highest position. Measure all four corners of the 

deck again to ensure that no further adjustments 

are necessary. The front of deck should be 1/4” 

lower than rear of deck. 

7. 

Remove 2x4s. 

 

 

 

 

 

 

 

Place 2x4’s with 

the 4” Sides Facing 

Out  

¼” Spacer  

Deck Hanger 

Line Setting Up 

with Side of Tank  

Check Deck Pitch by Measuring 

to the Cutting Edge of the Blade  

Deck Hanger Bolt 

Fig. 40 

Fig. 41 

Fig. 42 

Fig. 43 

Fig. 44 

Содержание REBEL Series

Страница 1: ...2021 Rebel...

Страница 2: ...tation Section 5 Page 10 Troubleshooting and FAQ Section 6 Page 12 Controls Section 7 Page 13 Moving In operable Mower Section 8 Page 14 Instrumentation Section 9 Page 14 Mower Blade Maintenance Secti...

Страница 3: ...8 6080 00 Gator Blade 038 6081 00 Wave Blade 038 6090 00 72 Blade Hi Lift Fusion 038 7230 00 Gator Blade 038 5400 00 Wave Blade 038 7215 00 Hydraulic Filter 063 1070 00 54 Deck Belt 041 1650 00 61 Dec...

Страница 4: ...ordering parts 1 Part number 2 Serial number All warranty repair and service must be handled through your authorized Bad Boy dealer To locate the nearest dealer go to the website listed above and cli...

Страница 5: ...against a wall or obstruction as material may ricochet back toward the operator Stop the blades when crossing gravel surfaces 2 10 Never operate the mower without the discharge chute grass catcher or...

Страница 6: ...changes in speed or direction could cause the mower to roll over 2 32 Use extra care while operating the mower with grass catchers or other attachments they can affect the stability of the mower Do n...

Страница 7: ...If this is not possible then refuel such equipment with a portable container rather than from a gasoline dispenser nozzle 2 55 Never fill gasoline containers inside a vehicle or on a truck or trailer...

Страница 8: ...tion Attempt to start the mower with the PTO switch in the OFF position The engine should not start Continue test 2 76 On a level surface disengage the parking brake and place lever arms to their outw...

Страница 9: ...s will lock into place and must be in this position to start the mower 3 5 Put PTO switch in the OFF position 3 6 If your mower has been equipped with a ROPS Roll Over Protection System then you must...

Страница 10: ...st Check air and fuel filter more often in dusty conditions DealerGet maintenance performed at a registered dealership SECTION 5 MOWER STORAGE TRANSPORTATION 5 1 Keep the mower from collecting debris...

Страница 11: ...the blades won t engage A Make sure the safety switch is plugged in on the bottom of the seat Check the underside of the blade power switch to ensure the plug is secure at the switch Also check PTO fu...

Страница 12: ...vers These levers control the mower s speed direction and neutral lock These levers are used to steer accelerate decelerate and change direction 7 5 Blade Engage Switch This switch engages the blades...

Страница 13: ...h to load on a trailer for transporting Your Mower Weighs REBEL SERIES 1180 1310 lbs Weights fluctuate with the addition of accessories 8 3 If it becomes necessary to move an inoperable mower the driv...

Страница 14: ...ing underneath your mower 9 6 ALWAYS wear thick gloves when handling blades 9 7 ALWAYS check for blade damage if mower strikes rock branch or other objects that could potentially damage the blade SECT...

Страница 15: ...l designed for a more specific purpose If you re experiencing less than desired cutting or discharging performance with a 3 1 blade you may want to check into using a 2 1 blade Conversely if you re us...

Страница 16: ...ng season Keep several blades around so you ll always have a sharp one on hand Sharp blades cut the grass cleanly and help mulch clippings into small pieces which break down quickly Don t forget to ch...

Страница 17: ...C OIL AND FILTER HYDRO GEAR 4400 TRANSAXLE 1 Place an oil drain pan 12 or more in diameter and 8 qt capacity is optimal beneath the oil filter Remove the oil filter cover from the transaxle to drain t...

Страница 18: ...e running slowly move the handlebars in the forward and reverse directions 5 to 6 times Stop engine check the oil level and add oil as required 4 It may be necessary to repeat steps 2 and 3 until the...

Страница 19: ...jam nuts and either tighten for more belt tension or loosen for less belt tension The tension should be adjusted so that there is between 60 and 65 lbs of tension on the belt and recheck belt tension...

Страница 20: ...er the oil filter to capture any oil and remove filter Reinstall oil drain cap and tighten 3 Place new filter in shallow pan with open end up Fill with new oil until oil reaches the bottom of the thre...

Страница 21: ...e vicinity of any maintenance activities CHANGING YOUR FUEL FILTER 1 Locate your fuel filter and note the direction of fuel flow 2 Clamp the fuel line on both sides of the fuel filter using fuel line...

Страница 22: ...effectiveness Reference section 4 for the recommended replacement interval of the air cleaner Adhering to these practices will help prevent loss of power and premature engine failure CHANGING THE AIR...

Страница 23: ...park plug cap and use an appropriate socket to remove the spark plug 3 Check the gap of the spark plug by using a feeler gauge and set gap to the recommend value in the engine s service manual 4 If th...

Страница 24: ...ates a significant fire hazard and can cause severe damage to the mower s electrical components If a fuse is repeatedly blowing contact your Bad Boy dealer To check for proper charging 13 6 14 2 volts...

Страница 25: ...PAGE 25 ELECTRICAL SYSTEM CONTINUED WIRING DIAGRAM For a larger version of the below diagram please visit badboymowers com and click the parts manuals section Fig 26...

Страница 26: ...orque rear wheel lugs to 65 75ft lbs Re torque at every oil change and before each use SECTION 16 GREASE LOCATIONS There are two grease fittings located on each of the two turnbuckles 4 total Grease a...

Страница 27: ...Raise the deck to its highest position If needed loosen the deck belt tensioner to its weakest installed position 3 Take off both pulley covers and route the belt by following the belt route decal Ve...

Страница 28: ...ing height When tensioning a new belt recheck belt tension after 1 2 hour of cutting time Use a belt tension gauge to ensure the proper tension Your dealer or service center will have a belt tension g...

Страница 29: ...proximately 3 1 2 off the ground to achieve the proper 1 4 pitch down in the front it may be necessary to use some 1 4 spacers under the rear of the deck as shown in Fig 41 4 Using a pair of 3 4 wrenc...

Страница 30: ...though component damage potential may be increased The bolt has right handed threads Re torque the blade bolts to 90 110 ft lbs upon re installation The blade spindles contain a sealed bearing inside...

Страница 31: ...e Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Performed Date Hours Per...

Страница 32: ...nc within 30 days of the retail purchase date C Warranty claims requiring parts returned will be settled upon return of parts to Bad Boy for inspection D All warranty issues must be handled through an...

Страница 33: ...ANTY REGISTRATION Ensure selling dealership has registered mower within 30 days of purchase to validate warranty Please record your serial number date of purchase and dealership information for your r...

Страница 34: ...PAGE 34 2021 Commercial...

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