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Outdoor Product Assembly Manual FAQs: 

 

1.  Is the wood treated with chemicals? Backyard Discovery uses 100% Chinese Cedar 

wood which is naturally bug resistant, decay and rot resistant.  To help ensure your 
family’s safety, our wood is completely chemical free and we do not use pressure-
treated wood.  The stain we use is a top coat using a water-based product that is for 
appearance only.  

2.  How often should the product be stained? Backyard Discovery recommends the 

product be stained once each year. A water or oil based stain can be used at the 
customer’s discretion. 

3.  Why does it seem that my product is developing cracks?  Wood is a natural material; 

no two pieces are exactly alike.  Each piece has its own characteristics and 
personality and reacts differently to environmental changes.  When any wood 
product is exposed to the elements, it develops “wood checks”.  A check is the radial 
separation of the wood fibers running with the grain of the wood.  These are caused 
by the varying temperature and moisture conditions.  A check is not a crack – it does 
not affect the strength or durability of the wood or structural integrity of the product. 

4.  Do Backyard Discovery products come with a warranty? Yes. All Backyard 

Discovery products carry a 1-year replacement warranty on all parts for 
manufacturer’s defect. Our wood carries a 5 year pro-rated warranty on rot and 
decay as well. Please see warranty details for more information. 

5.  What is the best way to get started assembling the product? Backyard Discovery 

recommends taking all the parts out of the boxes and arranging them by part 
number before you begin any assembly. This will not only allow faster assembly, but 
will also identify any parts that may be missing or damaged so they can be replaced 
before assembly. If parts are missing or need replacement, go to 

www.backyarddiscovery.com/support.aspx

 and follow the prompts to order them. 

Next, read the assembly manual and get the tools ready for the job as 
recommended in the manual. If the assembly manual is lost or misplaced a new one 
can be printed from Backyard Discovery’s website: 

www.backyarddiscovery.com

 . 

6.  The 2”x4” boards do not measure 2”x 4”. Why not? In the U.S. it is common practice 

to describe lumber dimensions using the rough cut sizes from the saw mill and not 
the finished dimensions. Retailers, home stores, etc. all use this accepted practice 
for describing lumber dimensions. However, Backyard Discovery products are 
designed and constructed using the actual dimensions so everything fits properly 
and remains so during the life of the product. 

 

 

For more information and frequently asked questions, please refer to our website at 

www.backyarddiscovery.com

 .

 

Содержание 1706828

Страница 1: ...g KS 66762 1 800 856 4445 Made in China INS 1706828 A SERVING CART ENG 1 11 17 Features the fastening system Register your new Outdoor Product on line www backyarddiscovery com you will also find any updates on assembly instructions and information to order replacement parts Save this assembly manual for future reference in the event that you need to order replacement parts ...

Страница 2: ...G SPECIAL ATTENTION TO THE IMPORTANT TIPS AND SAFETY INFORMATION AFTER YOU HAVE READ THE ASSEMBLY MANUAL YOU WILL BE ABLE TO DECIDE IF YOU NEED PROFESSIONAL HELP TO COMPLETE THE ASSEMBLY OF THE STRUCTURE SEPARATE AND IDENTIFY ALL PARTS TO MAKE SURE THAT YOU HAVE ALL OF THE PARTS LISTED IF YOU CAN T FIND ALL OF THE PARTS CHECK THE PACKING MATERIAL SMALL PARTS MAY HAVE FALLEN INTO IT DURING SHIPMENT...

Страница 3: ...n Procedure and Required Maintenance Always keep safety in mind as your structure is being built PLEASE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE KEEP THEM IN A SAFE PLACE WHERE YOU CAN REFER TO THEM AS NEEDED IN ORDER TO PROVIDE YOU WITH THE MOST EFFICIENT SERVICE IT IS REQUIRED THAT YOU PROVIDE US WITH THE PART NUMBERS WHEN ORDERING PARTS For Your Records Please take time and fill out the i...

Страница 4: ...etallic members such as hinges brackets etc sand and repaint using a non lead based paint meeting the requirements of Title 16 CRF Part 1303 5 Inspect wood parts monthly The grain of the wood sometimes will lift in the dry season causing splinters to appear Light sanding may be necessary to maintain a safe environment Treating your Product with protection sealant after sanding will help prevent se...

Страница 5: ...1 year replacement warranty on all parts for manufacturer s defect Our wood carries a 5 year pro rated warranty on rot and decay as well Please see warranty details for more information 5 What is the best way to get started assembling the product Backyard Discovery recommends taking all the parts out of the boxes and arranging them by part number before you begin any assembly This will not only al...

Страница 6: ...lper Phillips Screw Driver Drill Attachments Phillips Head Tools Required for Installation These are the tools that are generally required for assembly of our outdoor products These tools are not included with the outdoor product purchase ...

Страница 7: ...en sorting your wood and hardware Assembly will be made easier if items are sorted by step 3 Pay close attention to make sure you are using the correct hardware in the correct step Using incorrect hardware may result in improper assembly 4 Read each of the steps thoroughly The written steps may include important information not shown in the illustrations Basic Setup Dimensions 57 3 4 in 1467 mm 35...

Страница 8: ... 1 4 76x76x767 1 FP1 LEFT HUTCH UPRIGHT W4L06987 1 x10 1 2 x21 7 8 24x268x555 1 FP2 RIGHT HUTCH UPRIGHT W4L06988 1 x10 1 2 x21 7 8 24x268x555 1 FP3 LEFT CENTER HUTCH UPRIGHT W4L06994 1 x7 1 8 x18 3 4 24x182x477 1 FP4 RIGHT CENTER HUTCH UPRIGHT W4L06995 1 x7 1 8 x18 3 4 24x182x477 1 FP5 CENTER HUTCH SHELF W4L06996 1 x7 1 8 x3 3 4 24x182x95 3 FP6 HUTCH TOP SHELF W4L06998 1 x7 1 8 x42 1 4 24x182x1072...

Страница 9: ...J1 SHELF END RAIL W4L06980 1 x2 3 8 x24 5 8 24x60x627 2 J2 SHELF SIDE RAIL W4L06981 1 x2 3 8 x34 24x60x863 2 K1 FRONT SKIRT W4L06983 5 8 x5 1 4 x43 1 8 16x134x1095 1 K2 REAR SKIRT W4L06984 5 8 x5 1 4 x43 1 8 16x134x1095 1 K3 LEFT SKIRT W4L06985 5 8 x5 1 4 x24 5 8 16x134x627 1 K4 RIGHT SKIRT W4L06986 5 8 x5 1 4 x24 5 8 16x134x627 1 M1 BACK BOARD W4L06991 5 8 x3 3 8 x42 1 4 16x86x1072 3 M2 BACK BOAR...

Страница 10: ...3 3 8 x42 1 4 16x86x1072 1 N1 SHELF SLAT W4L06982 5 8 x2 3 8 x24 16x60x610 9 S1 VERTICAL BLOCK W4L06989 1 x1 x21 7 8 24x24x555 2 S2 HORIZONTAL BLOCK W4L06990 1 x1 x8 7 8 24x24x225 2 S3 HORIZONTAL BLOCK W4L06997 1 x1 x6 1 8 24x24x155 2 1 TR1 TOWEL ROD W2A01972 1 1 8 x18 1 8 28x460 ...

Страница 11: ... PWH 8x3 4 H100070 4 VV SCREW PWH 8x5 8 BLK H100202 41 VW SCREW PFH 8x1 2 BLK H100203 2 SCREW PFH 8x1 1 4 BLK H100387 2 WASHER LOCK EXT 6x15 BLK H100405 17 LAG SCREW WH 1 4x2 BLK H100487 22 T 30 TORX BIT H100147 2 T 30 TORX WRENCH H100114 2 BT SCREW PFH 8x2 1 2 H100090 4 SCREW PWH 8x1 1 4 BLK H100536 17 SCREW PFH 6x5 8 BLK H100624 15 ...

Страница 12: ...8 KNOB 8 32 BLK A4M00650 1 HOOK BLK A4M00651 7 CORNER PLATE BLK A4M00652 4 SWIVEL CASTER A4M00653 4 BOTTLE CAP OPENER A4M00654 1 SQ A REVISION TAG A100314 1 1 WP1 STAINLESS STEEL COUNTER TOP A4M00694 1 5 8 x27 1 8 x45 41x689x1142 XR BYD ID TAG SMALL WITHOUT AGES A100241 1 1 STAIN PEN BW 2UV A6P00173 ...

Страница 13: ...06980 1 x2 3 8 x24 5 8 24x60x627 2 J2 SHELF SIDE RAIL W4L06981 1 x2 3 8 x34 24x60x863 2 N1 SHELF SLAT W4L06982 5 8 x2 3 8 x24 16x60x610 9 90 L BRACKET BLK A4M00555 4 SCREW PFH 8x1 3 4 8 SCREW PWH 8x5 8 BLK 4 SCREW PFH 8x1 1 2 18 NOTE SLOT AND BOARD PLACEMENT NOTE BRACKET AND SLOT ARE FLUSH SCREW PWH 8x5 8 BLK 4 PLCS ...

Страница 14: ...LAG SCREW WH 1 4x2 BLK 4 PLCS B1 FRONT LEFT UPRIGHT W4L06977 3 x3 x30 1 4 76x76x767 1 B2 UNIVERSAL UPRIGHT W4L06978 3 x3 x30 1 4 76x76x767 2 B3 REAR RIGHT UPRIGHT W4L06979 3 x3 x30 1 4 76x76x767 1 K1 FRONT SKIRT W4L06983 5 8 x5 1 4 x43 1 8 16x134x1095 1 K2 REAR SKIRT W4L06984 5 8 x5 1 4 x43 1 8 16x134x1095 1 SQ A REVISION TAG A100314 1 SCREW PWH 8x5 8 BLK 2 NOTE HOLES NOTE HOLE PLACEMENT SCREW PWH...

Страница 15: ...x5 7 8 24x134x150 1 G2 RIGHT DISPENSER UPRIGHT W4L07001 1 x5 1 4 x5 7 8 24x134x150 1 K3 LEFT SKIRT W4L06985 5 8 x5 1 4 x24 5 8 16x134x627 1 K4 RIGHT SKIRT W4L06986 5 8 x5 1 4 x24 5 8 16x134x627 1 LAG SCREW WH 1 4x2 BLK 4 WASHER LOCK EXT 6x15 BLK 4 LAG SCREW WH 1 4x2 BLK 4 WASHER LOCK EXT 6x15 BLK 4 90 L BRACKET BLK A4M00555 2 SCREW PWH 8x5 8 BLK 4 PLCS SCREW PWH 8x5 8 BLK 4 90 L BRACKET BLK 2 PLCS...

Страница 16: ...LAG SCREW WH 1 4x2 BLK 4 1 LOWER SHELF ASSEMBLY LAG SCREW WH 1 4x2 BLK 4 PLCS LOWER SHELF ASSEMBLY STEP 7 NOTE PILOT HOLE ...

Страница 17: ...STEP 9 CORNER PLATE BLK A4M00652 4 SWIVEL CASTER A4M00653 4 SCREW PWH 8x5 8 BLK 8 PLCS CORNER PLATE BLK 4 PLCS SWIVEL CASTER 4 PLCS SCREW PWH 8x1 1 4 BLK 16 PLCS SCREW PWH 8x5 8 BLK 8 SCREW PWH 8x1 1 4 BLK 16 ...

Страница 18: ...x10 1 2 x21 7 8 24x268x555 1 S1 VERTICAL BLOCK W4L06989 1 x1 x21 7 8 24x24x555 2 S2 HORIZONTAL BLOCK W4L06990 1 x1 x8 7 8 24x24x225 2 S3 HORIZONTAL BLOCK W4L06997 1 x1 x6 1 8 24x24x155 2 STEP 10 STEP 11 SCREW PFH 8x1 3 4 7 PLCS SCREW PFH 8x1 3 4 7 PLCS SCREW PFH 8x1 3 4 7 SCREW PFH 8x1 3 4 7 NOTE PILOT HOLES NOTE PILOT HOLES ...

Страница 19: ...T CENTER HUTCH UPRIGHT W4L06994 1 x7 1 8 x18 3 4 24x182x477 1 FP4 RIGHT CENTER HUTCH UPRIGHT W4L06995 1 x7 1 8 x18 3 4 24x182x477 1 FP5 CENTER HUTCH SHELF W4L06996 1 x7 1 8 x3 3 4 24x182x95 3 STEP 12 NOTE HOLE LOCATIONS MAKE SURE HOLES ARE ON THE OUTSIDE OF THE ASSEMBLY WHEN YOU MOUNT BOARDS ...

Страница 20: ... RIGHT HUTCH UPRIGHT ASSEMBLY 1 CENTER HUTCH UPRIGHT ASSEMBLY RIGHT HUTCH UPRIGHT ASSEMBLY CENTER HUTCH UPRIGHT ASSEMBLY LEFT HUTCH UPRIGHT ASSEMBLY STEP 13 SCREW PWH 8x3 4 4 PLCS SCREW PWH 8x3 4 4 STAINLESS STEEL COUNTER TOP 1 WP1 STAINLESS STEEL COUNTER TOP A4M00694 1 5 8 x27 1 8 x45 41x689x1142 ...

Страница 21: ...SCREW PFH 8x1 3 4 8 PLCS FP6 FP6 HUTCH TOP SHELF W4L06998 1 x7 1 8 x42 1 4 24x182x1072 1 STEP 14 SCREW PFH 8x1 3 4 8 ...

Страница 22: ...1 M3 M2 M1 BACK BOARD W4L06991 5 8 x3 3 8 x42 1 4 16x86x1072 3 M2 BACK BOARD W4L06992 5 8 x3 3 8 x42 1 4 16x86x1072 1 M3 BACK BOARD W4L06993 5 8 x3 3 8 x42 1 4 16x86x1072 1 SCREW PFH 8x1 1 2 25 PLCS SCREW PFH 8x1 1 2 25 STEP 15 ...

Страница 23: ...LK A4M00555 10 SCREW PWH 8x5 8 BLK 20 STEP 16 L BRACKETS TO SERVING TOP L BRACKETS TO CART SCREW PWH 8x5 8 BLK 10 PLCS SCREW PWH 8x5 8 BLK 10 PLCS 90 L BRACKET BLK 10 PLCS ATTACH FRONT AND BACK FIRST NOTE PILOT HOLES ...

Страница 24: ...18 SCREW PFH 8x1 2 BLK 2 PLCS BYD ID TAG SMALL WITHOUT AGES 1 PLC SCREW PFH 8x1 2 BLK 2 XR BYD ID TAG SMALL WITHOUT AGES A100241 1 HOOK BLK 4 PLCS SCREW PFH 6x5 8 BLK 8 PLCS SCREW PFH 6x5 8 BLK 8 HOOK BLK A4M00651 4 ...

Страница 25: ...L ROD 1 PLC KNOB 8 32 BLK 1 PLC SCREW PFH 8x1 1 4 BLK 2 PLCS BOTTLE CAP OPENER 1 PLC STEP 19 STEP 20 STEP 21 SCREW PFH 8x1 1 4 BLK 2 THREAD 8 32 KNOB INTO 8 32 INSERT NUT LOCATED IN THE END OF THE TOWEL ROD 8 32 INSERT NUT SCREW PFH 6x5 8 BLK 6 PLCS HOOK BLK 3 PLCS HOOK BLK A4M00651 3 SCREW PFH 6x5 8 BLK 6 ...

Страница 26: ...SHELF SUPPORT 8 PLCS FP7 SHELF SUPPORT A4M00648 8 FP7 HUTCH ADJUSTABLE SHELF W4L06999 1 x7 1 8 x16 24x182x407 2 STEP 22 STEP 23 ...

Страница 27: ...stated in the applicable Assembly Manual Acts of nature including but not limited to wind storms hail floods excessive water exposure Improper installation including but not limited to installation on uneven unlevel or soft ground Minor twisting warping checking or any other natural occurring properties of wood that do not affect performance or integrity Backyard Discovery products have been desig...

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