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Tru Pointe® 2100

Instruction 0028-9003

12

adjustment to eliminate any extraneous pipe noise and you will be able to hear only the internal 

fl

 ow of the valve.

By using the readings on the display and your ear, you can determine which side of the valve is 
leaking.

Bearings and Moving Machinery

The most common mechanical failure is a broken or seized bearing.  However this type of failure 
normally does not happen instantly.  When the bearing begins to fail, the sound that it makes 
changes.  These changes occur in the ultrasonic range and can be detected with the Tru Pointe

®

 

2100 by touching the bearing housing with the touch probe and listening for abnormal sounds.  
Periodic preventive maintenance tests can prevent major disasters in both the machinery and 
down time.

Bearings... The First Test

The 

fi

 rst test is very important.  This is the reading that all future tests will be based on.

With some experience you will be able to compare two similar bearings and identify the sound 
of a good bearing from a worn one just by using your ear.   When time passes between tests, 
however, it is very important to log your results because the slope of the curve that you will 
generate will predict the future failure of the bearing.

To take a reading on a mechanical system, such as a bearing or gear box, you must use the 
touch probe attachment.  Touch the end of the probe to the outer housing of the gear box or 
bearing, making a good contact.  Do not press very hard at any given point when collecting data.  
Use just enough force to keep the tip of the probe in place, and try to be consistent with the 
amount of pressure you use.  It is often effective to use only the weight of the Tru Pointe

®

 2100 

itself to hold the tip in place.

Adjust the sensitivity so that the intensity meter reads 5-6 LEDs.  This gives you room on the 
display for future readings.

As the bearing wears the ultrasonic sound intensity will increase.  Future readings can indicate 
the extent of this wear.

When testing a bearing or other moving machinery it is important to:

1. 

Record your volume, sensitivity, and frequency range.

2. 

Record the level on the alphanumeric display.  

3. 

Record or mark the test point where the level was taken.

4. 

Record the temperature using a thermometer

By recording this Data you have the most accurate and repeatable test possible.   Although the 
sound of a moving machine member may 

fl

 uctuate, the Tru Pointe

®

 2100’s built in peak hold 

feature will allow you to assign a number to the sound level emanating from the item being tested.  

Use this number to compare future tests.

Содержание Tru Pointe 2100

Страница 1: ...Tru Pointe 2100 Ultrasonic Leak Detector Instruction 0028 9003 Operation and Maintenance Rev 1 May 2010 The Measurable Difference...

Страница 2: ...arranty of Seller Bacharach warrants that this product conforms to the Product Description contained in this literature Bacharach makes no other warranty whether expressed or implied including warrant...

Страница 3: ...ensitivity 8 Setting the Volume 8 Selecting the Sensor 8 Adjusting the Display 8 Checking the serial number 8 Airborne Applications 9 Leaks 9 Reducing Background Noise Interference 9 Frequency Selecti...

Страница 4: ...NOTES...

Страница 5: ...the warning symbol at left in this manual denotes a potential hazard associ ated with the use of this equipment It calls attention to a procedure practice or condition or the like which if not correc...

Страница 6: ...acuum leak The Touch Probe allows the quick detection of flow abnormalities in pumps steam traps and valves as well as mechanical wear in bearings and other moving machine parts Noise patterns can be...

Страница 7: ...ly Controlled Heterodyne Frequency Response Airborne 34kHz to 42kHz Frequency Response Touch Probe 16kHz to 24kHz Heterodyne Oscillator Digital Heterodyne Filter 4kHz Controls 4 Buttons Digital Sensit...

Страница 8: ...rows the field of view of the sensor Touch Probe Sensor Detects internal system sounds such as internal valve leaks bearing wear and faulty steam traps Bar Graph Display Shows relative strength of det...

Страница 9: ...surized gas leaks vacuum leaks or when using the SoundBlaster Leaks must be turbulent to be detected ultrasonically Using the Tru Pointe 2100 1 Insert the headset plug into the jack on the side of the...

Страница 10: ...uch probe has a sharp tip Be careful not to injure yourself or others 1 Insert the metal Touch Probe into the port on the nose of the Tru Pointe 2100 The Tru Pointe 2100 Touch Probe should be snug but...

Страница 11: ...the Up Down arrows to make the adjustment or selection 3 See Figure 1 for a list of the views in order Figure 1 CONT PEAK OFF Display Menu Volume Operate Sensitivity Display Any Sensor Oper Operate N...

Страница 12: ...s reaction to the incoming signal Selecting the Sensor Press the MODE button until the alphanumeric display reads AirH AirL PrbH PrbL or PrbS The instrument will delay 3 seconds after releasing the MO...

Страница 13: ...eep the instrument over the entire area Reducing Background Noise Interference The Tru Pointe 2100 detects a narrow band of ultrasonic sound therefore although there may appear to be an overwhelming b...

Страница 14: ...nte 2100 will only record the ultra sonic range of a noisy system This part of the sound will increase in proportion to the sonic part and is an indication of the problem Taking a Baseline Reading Whe...

Страница 15: ...activate the touch probe sensor Making a firm contact touch the end of the probe to the steam trap being tested Apply just enough pressure to make a good contact but do not push too hard You will hear...

Страница 16: ...predict the future failure of the bearing To take a reading on a mechanical system such as a bearing or gear box you must use the touch probe attachment Touch the end of the probe to the outer housin...

Страница 17: ...imately saving your Cor poration money More scheduled repairs and less emergency work keeps your business under control Vibration Vibration misalignment or moving machinery which is not properly balan...

Страница 18: ...es which are not under pressure This item can be placed inside a vessel such as tank or walk in freezer compartment The sound generator emits a powerful 115dB ultrasonic tone which will follow the emp...

Страница 19: ...a tube where a gas may be flowing the flow is normally laminar which means that a given layer of gas does not mix with layers above it or below it This condition happens in a straight long tube when...

Страница 20: ...the yellow waveguide to protect the airborne sensor when using the unit in harsh environments 3 When performing touch probe applications do not use excessive pressure on the item being tested Bent pro...

Страница 21: ...17 Tru Pointe 2100 Instruction 0028 9003 NOTES...

Страница 22: ...Tru Pointe 2100 Instruction 0028 9003 18 NOTES...

Страница 23: ...19 Tru Pointe 2100 Instruction 0028 9003 NOTES...

Страница 24: ...The Measurable Difference Bacharach Inc Phone 724 334 5000 Toll Free 800 736 4666 Fax 724 334 5001 www mybacharach com help mybacharach com...

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