background image

11

Tru Pointe® 2100

Instruction 0028-9003

of condensate coming into trap as well.  There are times when this is bene

fi

 cial, and times when 

there is so much background noise that the Low setting may not be effective.
The sound of most bearings comes alive in the Low range probe, however, very high speeds and/
or vibration sometimes make it necessary to use the High frequency probe.  Your experiences 
with your equipment will determine which is the best setting for you.

Steam Traps

A steam trap is a device which works much like an automatic faucet, opening only at times when 
condensed steam (water) has accumulated in the trap.  The steam trap then will open to purge 
the condensate, while retaining the steam for maximum ef

fi

 ciency.  Common problems arise 

when a malfunctioning steam trap fails in either the open or closed position.  When this happens 
it can often go undetected.  Left uncorrected in the closed position, faulty steam traps will cause 
problems such as “water hammer”.  If failed in the open position, the trap will constantly release 
live steam, drastically reducing system ef

fi

 ciency.  These are problems that can be quite costly.

 

NOTE:

 It is fairly common for large manufacturing and 

processing plants to spend tens of thousands of dollars 
on steam system conservation programs (equipment 
and personnel) designed to locate and repair failing 
steam traps.  Ultrasonic detectors play an important role 
in these programs.

To test steam traps you will use the touch probe sensor.  Press the “MODE” button until the 
display reads the desired probe mode, then press 

 and 

 to activate the touch probe sensor.

Making a 

fi

 rm contact, touch the end of the probe to the steam trap being tested.  Apply just 

enough pressure to make a good contact, but do not push too hard. You will hear a clear transla-
tion of the internally generated ultrasonic sound. If the trap sounds appear to be masked by other 
system sounds, reduce the sensitivity, and touch just upstream and downstream from the trap to 
verify that what you hear is only the steam trap being tested.

A properly functioning steam trap will have a distinct on and off 

fl

 ow cycle which is easy to 

interpret with the Tru Pointe

®

 2100.  A strong rushing sound indicates that the trap is purging.  

You may want to listen to the sound of a good trap before trying to make important decisions 
on the condition of others.  Knowing what a healthy trap sounds like will be a great advantage.   
There are many different types of steam traps.  A “sputtering” sound may be quite normal for one 
type and not another.  To detect the 

fl

 ow of condensate in pipe, switch to “PrbS”.  Switching to 

“PrbS” allows you to hear sonic (audible) sounds, and is used as a mechanical stethoscope.

Thermal Expansion Valves (TXV)

The Tru Pointe

®

2100 can be used to test a TXV, check valve, ball, needle, gate… any type of 

valve which may be leaking internally.

Any 

fl

 uid or gas passing from the upstream side (high pressure) to the downstream side (low 

pressure) through a poorly seated valve will generate ultrasound, and clearly be heard using the 
Tru Pointe

®

 2100.  

This test method is very similar to that of steam traps.  Use the touch probe to test around the 
perimeter of the valve housing.  The sound will be loudest at the point of the leak (the area where 
the gate, ball, needle, etc. seats into place to stop the 

fl

 ow.  Use the sensitivity or frequency 

Содержание Tru Pointe 2100

Страница 1: ...Tru Pointe 2100 Ultrasonic Leak Detector Instruction 0028 9003 Operation and Maintenance Rev 1 May 2010 The Measurable Difference...

Страница 2: ...arranty of Seller Bacharach warrants that this product conforms to the Product Description contained in this literature Bacharach makes no other warranty whether expressed or implied including warrant...

Страница 3: ...ensitivity 8 Setting the Volume 8 Selecting the Sensor 8 Adjusting the Display 8 Checking the serial number 8 Airborne Applications 9 Leaks 9 Reducing Background Noise Interference 9 Frequency Selecti...

Страница 4: ...NOTES...

Страница 5: ...the warning symbol at left in this manual denotes a potential hazard associ ated with the use of this equipment It calls attention to a procedure practice or condition or the like which if not correc...

Страница 6: ...acuum leak The Touch Probe allows the quick detection of flow abnormalities in pumps steam traps and valves as well as mechanical wear in bearings and other moving machine parts Noise patterns can be...

Страница 7: ...ly Controlled Heterodyne Frequency Response Airborne 34kHz to 42kHz Frequency Response Touch Probe 16kHz to 24kHz Heterodyne Oscillator Digital Heterodyne Filter 4kHz Controls 4 Buttons Digital Sensit...

Страница 8: ...rows the field of view of the sensor Touch Probe Sensor Detects internal system sounds such as internal valve leaks bearing wear and faulty steam traps Bar Graph Display Shows relative strength of det...

Страница 9: ...surized gas leaks vacuum leaks or when using the SoundBlaster Leaks must be turbulent to be detected ultrasonically Using the Tru Pointe 2100 1 Insert the headset plug into the jack on the side of the...

Страница 10: ...uch probe has a sharp tip Be careful not to injure yourself or others 1 Insert the metal Touch Probe into the port on the nose of the Tru Pointe 2100 The Tru Pointe 2100 Touch Probe should be snug but...

Страница 11: ...the Up Down arrows to make the adjustment or selection 3 See Figure 1 for a list of the views in order Figure 1 CONT PEAK OFF Display Menu Volume Operate Sensitivity Display Any Sensor Oper Operate N...

Страница 12: ...s reaction to the incoming signal Selecting the Sensor Press the MODE button until the alphanumeric display reads AirH AirL PrbH PrbL or PrbS The instrument will delay 3 seconds after releasing the MO...

Страница 13: ...eep the instrument over the entire area Reducing Background Noise Interference The Tru Pointe 2100 detects a narrow band of ultrasonic sound therefore although there may appear to be an overwhelming b...

Страница 14: ...nte 2100 will only record the ultra sonic range of a noisy system This part of the sound will increase in proportion to the sonic part and is an indication of the problem Taking a Baseline Reading Whe...

Страница 15: ...activate the touch probe sensor Making a firm contact touch the end of the probe to the steam trap being tested Apply just enough pressure to make a good contact but do not push too hard You will hear...

Страница 16: ...predict the future failure of the bearing To take a reading on a mechanical system such as a bearing or gear box you must use the touch probe attachment Touch the end of the probe to the outer housin...

Страница 17: ...imately saving your Cor poration money More scheduled repairs and less emergency work keeps your business under control Vibration Vibration misalignment or moving machinery which is not properly balan...

Страница 18: ...es which are not under pressure This item can be placed inside a vessel such as tank or walk in freezer compartment The sound generator emits a powerful 115dB ultrasonic tone which will follow the emp...

Страница 19: ...a tube where a gas may be flowing the flow is normally laminar which means that a given layer of gas does not mix with layers above it or below it This condition happens in a straight long tube when...

Страница 20: ...the yellow waveguide to protect the airborne sensor when using the unit in harsh environments 3 When performing touch probe applications do not use excessive pressure on the item being tested Bent pro...

Страница 21: ...17 Tru Pointe 2100 Instruction 0028 9003 NOTES...

Страница 22: ...Tru Pointe 2100 Instruction 0028 9003 18 NOTES...

Страница 23: ...19 Tru Pointe 2100 Instruction 0028 9003 NOTES...

Страница 24: ...The Measurable Difference Bacharach Inc Phone 724 334 5000 Toll Free 800 736 4666 Fax 724 334 5001 www mybacharach com help mybacharach com...

Отзывы: