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0024-9551

Revision 1

PCA

400 User Manual

5.5.2 Starting a Calibration

Start any calibration procedure by taking the following steps:

1. Turn ON the Analyzer

Turn the analyzer ON, allowing it to cycle through its 60-second warm-up period in fresh

air. During the warm-up, the analyzer’s operation is checked and sensors are set to the

following ambient conditions:

• O

sensor spanned to 20.9%,

• All gas sensors are zeroed,

• The pressure sensor is zeroed.

2. Address Warm-Up Errors

Any errors detected during warm-up will be listed on the display immediately following

warm-up. Correct any errors before proceeding. Refer to Error Codes

(Section 5.7.1)

for a list

of error messages and their meanings.

3. Access Calibration Menu

Access the CALIBRATION MENU and use the analyzer’s touch screen or keypad to enter the

4-digit calibration password.

(The calibration password can be changed and / or disabled using

the optional PCA

Reporting Software.)

To access the CALIBRATION MENU:

Main Menu



Calibrate

( )

PCA

400 default calibration password:

1111



press

Enter

( )

5.5.3 B-Smart

Sensor Calibration

To replace / calibrate a B-Smart

sensor, do the following:

1. Access the B-Smart

Calibration Menu

To access the B-Smart

Calibration Menu:

Calibration Menu



B-Smart

2. Scan or Manually Enter B-Smart

Calibration

If your analyzer supports Near Field Communication

(NFC)

, you may select SCAN CODE to

enter the calibration code.

Select SCAN CODE and hold the lid from the sensor packaging near the PCA

400 logo

on the base of the analyzer.

you have chosen the MANUAL ENTRY method, enter the alphanumeric code supplied with

the B-Smart

Sensor.

Select MANUAL ENTRY and use the analyzer’s touch screen or keypad to enter the 10- or

14-digit calibration code.

Содержание PCA 400

Страница 1: ...Combustion Emissions P N 0024 9551 July 2018 Revision 1 Combustion Analyzer for Commercial Light Industrial Use User Manual...

Страница 2: ...SERVICE POLICY Bacharach Inc maintains a service facility at the factory Some Bacharach distributors agents may also have repair facilities however Bacharach assumes no liability for service performe...

Страница 3: ...Connections 13 2 1 5 Interfaces 14 2 1 6 Components 15 2 2 Sample Line Probe Assembly 16 2 3 Power Configurations 17 Operation 18 3 1 Setup 18 3 1 1 Operation Tips 18 3 1 2 Inspection Prerequisites 2...

Страница 4: ...lution Mode 41 Care Maintenance 42 5 1 Emptying the Water Trap 42 5 2 Replacing the Filter Element 43 5 3 Cleaning the Probe Assembly 44 5 4 Sensor Replacement 45 5 5 B Smart Sensor Calibration 48 5 5...

Страница 5: ...in Ireland ATTN Service Department Canada Phone 1 905 882 8985 Fax 1 905 882 8963 Email support bachcan ca Bacharach Inc 10 West Pearce Street Unit 4 Richmond Hill Ontario L4B 1B6 Canada ATTN Service...

Страница 6: ...afety and the proper use of the PCA 400 please read the contents of this manual for important information on the operation and maintenance of the analyzer 1 2 Conventions 1 2 1 Short Form Instructions...

Страница 7: ...roduct or environment It may also be used to alert against unsafe practices IMPORTANT Additional information on how to use the product 1 2 2 Iconography WARNING When testing an appliance a full visual...

Страница 8: ...arry case filters USB cable PC Software digital download AC adapter and a rechargeable lithium ion battery pack The reporting kit version in addition to the base includes an IrDA Bluetooth printer and...

Страница 9: ...l custom fuels Backlit display and resistive touch make operation simple and intuitive in the field View data in list tile or trending formats making it easier to interpret results Pre calibrated sens...

Страница 10: ...ct ABS plastic with molded in magnets protects the analyzer and allows for hands free use LCD Touch Display 4 3 full color backlit liquid crystal display with resistive touch panel Interfaces USB T Ai...

Страница 11: ...r on the display When viewing a directory use the buttons to open and close sub directories Enter Key Selects a highlighted item In addition if changes have been made to one of the analyzer s operatin...

Страница 12: ...on Display Options Display table list format Display trending line graph format Display tile format Settings Display configuration parameters Memory Set file structure and naming conventions for data...

Страница 13: ...to toggle RUN HOLD mode Print Touch to print data to IrDA Bluetooth printer Save Touch to save data to default selected folder Calibrate Touch to perform calibration functions Fig 2 4 Sample Line Conn...

Страница 14: ...RTANT Interference can be caused by devices that are transmitting on the same frequency band Printer Interfaces The PCA 400 is capable of wirelessly transmitting data to compatible IrDA Infrared Data...

Страница 15: ...ery replacement this analyzer should only be opened and or serviced by authorized Bacharach personnel Failure to comply may void the warranty 30 9 1 m Fig 2 7 Bluetooth Communication Range 60 max 4 to...

Страница 16: ...ly Probe Tube available in multiple lengths Probe Stop Probe Handle Water Trap Filter Assembly Sample Line available in multiple lengths and construction types Quick Connector keyed to fit specific co...

Страница 17: ...to charge batteries which are swollen or bulging IMPORTANT Operating the analyzer with the AC power adapter DOES NOT charge its rechargeable batteries To recharge the analyzer s batteries supply power...

Страница 18: ...Tips 18 3 1 2 Inspection Prerequisites 20 3 1 3 Connecting Probe Assembly 21 3 2 Performing Combustion Test 22 3 2 1 Combustion User Preferences 22 3 2 2 Combustion Analysis 23 3 2 3 Additional Setti...

Страница 19: ...r messages appearing after the warm up cycle completes Inspect Water Trap Filter Assembly Before each use inspect the filter element of the water trap filter assembly Replace the filter if it looks di...

Страница 20: ...See Emptying the Water Trap Section 5 1 for more information Maintain Sensor Calibration Calibrate the analyzer every 6 months to 1 year to ensure its accuracy See Calibration Sections 5 5 and 5 6 fo...

Страница 21: ...nnecting Probe Assembly 1 Connect Analyzer to Sample Line Firmly insert the gray quick connector into the base of the analyzer Users will hear a click once a secure connection has been made 2 Connect...

Страница 22: ...ss the POWER button to begin a 60 second warm up period Users will hear the pump begin operation and splash screen should appear on the analyzer s display 3 2 Performing Combustion Test 3 2 1 Combusti...

Страница 23: ...mory Location Main Menu Memory use navigation keys to highlight the desired folder Options select Target 2 Select Fuel Type f f To select Fuel Type Main Menu Fuel Menu select Natural Gas NGAS Oil 2 OI...

Страница 24: ...Graph Settings O2 Reference Zoom NOx Calculation Save save combustion data to the selected folder memory location Print print combustion data to IrDA Bluetooth printer s IMPORTANT Printing via Bluetoo...

Страница 25: ...he probe and sample line may become dirty during normal use and should be cleaned regularly to ensure proper function See Cleaning the Probe Assembly Section 5 3 for more information CAUTION The probe...

Страница 26: ...der in which analysis results are displayed f f To update Run Hold Format Options Run Hold Format set prioritization via dropdown menu press Save Zoom List View Combustion test data can be shown with...

Страница 27: ...30 seconds 1 minute 3 minutes 5 minutes and 15 minutes Save save Line Graph Settings and return to current combustion analysis results IMPORTANT Changes to this setting will not become the analyzer s...

Страница 28: ...s the ability to organize their records in a folder structure for later viewing and downloads f f To change Folder Memory Location Main Menu Memory use navigation keys to highlight the desired folder...

Страница 29: ...ng active data to the analyzer s onboard storage and or printing to the optional IrDA Bluetooth printer f f To save pressure readings report press Save f f To print pressure readings report press Prin...

Страница 30: ...ture Units Main Menu Settings Temperature Units select Fahrenheit or Celsius 3 4 2 Temperature Analysis 1 Select Folder Memory Location User Discretion The PCA 400 gives users the ability to organize...

Страница 31: ...ooth is diabled when the analyzer is connected to the PCA 400 App If you wish to print disconnect from the mobile app or enable IrDA communications 6 Save Print Readings The PCA 400 is capable of savi...

Страница 32: ...an versions of the PCA 400 will display information in English French and Spanish Languages are chosen through software menu selections Changing Language Preference f f To change Language Selection Ma...

Страница 33: ...time formats AM PM if 12 hour format is selected select AM or PM Save save changes to Date and Time and return to the Settings menu IMPORTANT Username information will appear at the top of each print...

Страница 34: ...Timeout select None 20 minutes 30 minutes or 60 minutes 4 6 Post Purge Period Purge feature at shutdown if enabled specifies a duration time None 1 5 or 10 minutes during which the analyzer s pump wi...

Страница 35: ...ition 1 Position 2 Position 3 Position 4 Auto Zero When the CO channel is set to Auto Zero the CO sensor is zeroed to the ambient CO level during start up Changing CO Zero Method Auto Zero determines...

Страница 36: ...or in this position Position 3 the analyzer can optionally have None NO2 or a SO2 sensor in this position Position 4 the analyzer can optionally have either None or a NO sensor in this position Save s...

Страница 37: ...s settings For more information about wireless communication ranges see Figures 2 6 and 2 7 Enabling Printing via IrDA The analyzer can communicate data via IrDA at a distance of up to 16 41 cm IrDA c...

Страница 38: ...g records 4 11 Onboard Data Logging When the logging function is activated up to 500 combustion test records can be automatically stored in memory at a preset interval over a predetermined duration Lo...

Страница 39: ...tings and return to the Combustion Test screen IMPORTANT The amount of memory available of storing new data is displayed in the LOGGING screen maximum of 500 locations If previous sessions are stored...

Страница 40: ...hen viewing a directory users can the buttons to open and close sub directories Users may also use the Navigation Arrows Figure 4 6 on the touch interface to quickly scroll through saved records Clear...

Страница 41: ...rs are not present 4 14 Sensor Protection Dilution Mode Sensor Protection Dilution Mode allows the instrument to dillute the gas sample in order to protect its sensors from over ranging during combust...

Страница 42: ...2 5 6 1 Starting a Calibration 52 5 6 2 COLOW Sensor Calibration 53 5 6 3 SO2 Sensor Calibration 56 5 6 4 NO Sensor Calibration 57 5 6 5 NO2 Sensor Calibration 58 5 6 6 COHIGH Sensor Calibration 60 5...

Страница 43: ...ashion and pull apart 5 2 Replacing the Filter Element Replace the filter element when it becomes visibly dirty or becomes saturated with water Materials Equipment Required Before cleaning the probe a...

Страница 44: ...near an open flame 2 Open Filter Chamber Using a small flat blade screwdriver pry apart the Filter Chamber Remove and discard the old Water Trap Filter 3 Install New Filter Install new filter and rea...

Страница 45: ...plugging vents where sensors are not present 2 Clean Sample Line with Carburetor Cleaner Insert the plastic spray tube of the carburetor cleaner into the sample line and liberally spray the cleaner t...

Страница 46: ...the sensor assembly from the board Materials Equipment Required Before beginning the process of replacing sensors obtain the following items Phillips head Screwdriver Replacement Sensor 1 Turn OFF th...

Страница 47: ...ould be sufficiently stabilized for use in approximately 4 hours 10 Turn ON the Analyzer Press the Power Key and ensure that no sensor errors occur during the 60 second warm up 6 Attach Sensor Cap Ass...

Страница 48: ...gas for calibration Sensors can be pre calibrated and installed when needed Sensors can be moved from one analyzer to another and The analyzer s diagnostics screen shows which sensors have been insta...

Страница 49: ...s touch screen or keypad to enter the 4 digit calibration password The calibration password can be changed and or disabled using the optional PCA Reporting Software f f To access the CALIBRATION MENU...

Страница 50: ...nsor from Board Take care not to bend the connector pins on the base of the sensor when removing from the analyzer Disconnect sample tubing from the cap assembly and pull sensor from the board 6 Remov...

Страница 51: ...ner supplied with the replacement B Smart sensor 2 Seal the plastic container in the pre paid shipping envelope and return it to Bacharach Inc at the following address ATTN B SMART SENSOR PROGRAM BACH...

Страница 52: ...tion procedure by taking the following steps 1 Turn ON the Analyzer Turn the analyzer ON allowing it to cycle through its 60 second warm up period in fresh air During the warm up the analyzer s operat...

Страница 53: ...he sensor to know gas levels Fig 5 7 Gas Sensor Calibration Equipment Leave Top Port Open Part of Calibration Kit P N 0024 7059 Regulator 3 16 I D Tubing Gas Cylinder Gas Connector Materials Equipment...

Страница 54: ...rough the top of the flow meter Fig 5 8 Adjusting the Flow Rate Gas Flow Too Low Not enough to properly calibrate Gas Flow Optimal Ball in flow meter is in the sweet spot Gas Flow Too High Enough to c...

Страница 55: ...an applied value which exactly equals the CO concentration stamped on the CO H2 cylinder 5 Allow Reading to Stabilize Waituntilthemeasuredreadingstabilizes approximately3minutes andpressSave tocalibra...

Страница 56: ...efore manually calibrating the SO2 sensor obtain the following items Calibration Kit P N 0024 7059 Gas Cylinder 100 ppm SO2 in Nitrogen P N 0024 1158 1 Access the SO2 Calibration Menu f f To access th...

Страница 57: ...ructed by the manufacturer or an authorized service provider DO NOT reset sensor gain during the calibration process 6 Remove Calibration Cylinder Turn OFF regulator and remove the 100 ppm SO2 cylinde...

Страница 58: ...NO measured value to that of the applied value The message Good Calibration should briefly appear followed by the CALIBRATION LIST screen 6 Remove Calibration Cylinder Turn OFF regulator and remove t...

Страница 59: ...turer or an authorized service provider DO NOT reset sensor gain during the calibration process 5 Allow Reading to Stabilize Waituntilthemeasuredreadingstabilizes approximately3minutes andpressSave to...

Страница 60: ...the applied value The message Good Calibration should briefly appear followed by the CALIBRATION LIST screen 2 Apply 500 ppm CO to the Sensor Attach a 500 ppm CO cylinder to the regulator For more in...

Страница 61: ...il it has stabilized Applied Value High or Low N A An attempt was made to calibrate a sensor outside its calibration range Warm up Sensor Error Error CO COHIGH NO NO2 or SO2 sensor s were not zeroed a...

Страница 62: ...tatus Screens Device Status Displays the analyzer s status and any errors which should be addressed Section 5 7 1 f f To display Device Status Main Menu Status Device Status Device Info Displays the a...

Страница 63: ...ime Displays the date and time Users can change the date and time by accessing the Settings Menu Section 4 2 f f To display Time and Date Main Menu Status Time and Date Bluetooth Link Displays the sta...

Страница 64: ...54 kg Operating Conditions Temperature 23 to 113 F 0 to 45 C Humidity 15 to 90 RH non condensing Air Pressure 1 atmosphere 10 Storage Conditions Temperature 4 to 122 F 20 to 50 C Humidity 15 to 95 RH...

Страница 65: ...m 0 to 50 5 51 to 500 T90 40 seconds SO2 0 to 5 000 ppm 1 ppm 10 ppm 0 to 200 5 reading 201 to 2 000 10 reading 2 001 to 5 000 T90 30 seconds Approval Description EN 50270 2015 EMC tested in accordanc...

Страница 66: ...to 9 999 ppm 1 ppm North American SO2 Referenced to O2 0 to 9 999 ppm 1 ppm North American Excess Air 1 to 250 1 North American Measurement Range Resolution Accuracy Response Time Ambient Temperature...

Страница 67: ...ch was stored in either the analyzer s Memory Directory can be downloaded to a computer using the PRS and USB cable that are supplied with the analyzer The downloaded data is stored on the computer s...

Страница 68: ...Nitric Dioxide Level Referenced to a of O2 See Field 25 20 NOx Nitrogen Oxide NO NO2 See Field 27 21 ppm NOx O2 Nitrogen Oxide Level as Referenced to a of O2 See Field 25 22 SO2 Sulfur Dioxide See Fie...

Страница 69: ...iOS 30mb for the application only 6 3 PCA 400 App To download the PCA 400 App visit www mybacharach com apps The companion smartphone application allows users to perform a variety of functions withou...

Страница 70: ...to print reports directly from their analyzer without a wired connection P N 0024 1680 Printer Paper contains 5 rolls of paper P N 0024 1310 Tru Spot Smoke Tester Description The True Spot Smoke Teste...

Страница 71: ...ton Sample Line Assembly with Water Trap 15 P N 0024 3237 Sensors O2 Sensor P N 0024 1652 CO Sensor B Smart Pre calibrated Sensor P N 0024 1687 CO Sensor Not Calibrated P N 0024 1660 COHIGH Sensor B S...

Страница 72: ...001 Email help mybacharach com Bacharach Inc 621 Hunt Valley Circle New Kensington PA 15068 USA ATTN Service Department Europe Phone 353 1 284 6388 Fax 353 1 284 6389 Email help mybacharach com Bachar...

Страница 73: ...Bacharach Inc 621 Hunt Valley Circle New Kensington PA 15068 USA Pittsburgh PA USA Dublin IRE Gloucester UK Stanardsville VA USA Toronto CAN www mybacharach com help mybacharach com...

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