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16

Water Distribution System and Heat Transfer Section

The hot water is distributed through a corrosion resistant polyvinyl chloride (PVC) spray 
distribution system. The fill and drift eliminators are also made of PVC, which requires no 
protection against rot, decay, rust, or biological attack.

The inspection procedure is as follows:

•  Shut off the fan and system pump. Lock out and tag out the fan and pump motors.
•  Remove drift eliminators to allow a clear view of the spray distribution system and 

nozzle patterns.

•  Start the system pump. Make sure the fan motor is locked out and tagged out. Check 

to see if the nozzles are all spraying consistently and producing the spray pattern 
shown in 

Figure 6.

•  Quarterly or more often as required, turn off the fan and pump, and flush any dirt 

or debris from the water distribution system to prevent clogged nozzles. Clean any 
nozzles that are clogged. If necessary, the nozzle and rubber grommet may be 
removed for cleaning. To remove, grasp the nozzle and pull while twisting. Replace any 
damaged nozzles. If additional cleaning is necessary the branch may be removed for 
cleaning. With the BranchLok

 System, tools are not required to remove eliminator 

support channels or branches.

 With electrical heater tape, heat trace and insulate all exposed water piping, including 
pump piping below the overflow level and make-up water lines.

Water Level Control

There are two types of water level controls used on BAC Cooling Towers:

•  Mechanical make-up valve assembly
•  Optional electric water level control package

Mechanical Make-up Valve Assembly

A float-operated mechanical water make-up assembly is furnished as standard equipment 
on the unit. The standard make-up assembly consists of a corrosion resistant make-up 
valve connected to a float arm assembly actuated by a polystyrene-filled plastic float. The 
float is mounted on an all-thread rod held in place by wing nuts. The cold water basin 
operating water level can be adjusted by repositioning the float and all-thread rod using 
the wing nuts provided.

•  Inspect the make-up valve assembly monthly and adjust if necessary.
•  Inspect the valve annually for leakage. Replace the valve seat if necessary.
•  Maintain the make-up water supply pressure between 15 psig and 50 psig for proper 

operation. BAC recommends a pressure regulator valve (provided by others) for 
pressures over 50 psig.

•  Set the initial basin water level by adjusting the wing nuts so that the make-up valve is 

completely closed when the water level in the cold water basin is at the operating level 
as stated in 

Table 1

 on 

page 10

.

Figure 6.

 Nozzle Spray Pattern

NOTE: 

If the unit has been ordered 

with the optional electric water 
level control package or is intended 
for remote sump application, a 
mechanical water make-up valve 
will not be provided.

CAUTION: 

Drift eliminators are not 

designed to support the weight of a 
person or to be used as a storage or 
work surface for any equipment or 
tools. Misuse can result in physical 
injury and/or equipment damage.

NOTICE

: Do not use steam or 

high pressure water to clean PVC 
eliminators, fill or materials other 
than steel.

DANGER:

 Rotating equipment 

will cause severe personal injury 
or death to persons who come in 
contact. Do not perform any service, 
maintenance or inspection on or 
near the fans, motors, and drives, 
or inside the unit without first 
ensuring that the fan and pump 
motors are disconnected, locked 
out, and tagged out.

Содержание PT2

Страница 1: ...OPERATION MAINTENANCE MANUAL PT2 Cooling Tower...

Страница 2: ...pect and clean as necessary Start Up Monthly Quarterly Annually Shutdown Inspect general condition of the tower 2 and check unit for unusual noise or vibration Inspect cold water basin Flush water dis...

Страница 3: ...20 Passivation 20 Biological Control 21 Long Term Care of Stainless Steel PART 4 Bleed Rate 23 Bleed Rate PART 5 Cold Weather Operation 24 Inspection Maintenance 24 Fan Section Icing Protection 25 Ba...

Страница 4: ...ccordingly use appropriate lock out procedures Adequate safeguards including the use of protective enclosures where necessary should be taken with this equipment both to safeguard the public from inju...

Страница 5: ...sure water to clean PVC eliminators or materials other than steel The services required to maintain a piece of evaporative cooling equipment are primarily a function of the quality of the air and wate...

Страница 6: ...ol see page 30 For units with VFDs see page 30 For units with vibration cutout switches see page 28 Access Door Axial Fan Fan Guard Hot Water Distribution Fill BALTIDRIVE Power Train Internal Motor Sh...

Страница 7: ...tester prior to the motor start up Except for the PT2 0412 prior to seasonal start up check and adjust the belt tension Prior to the initial start up the belt tension may not require adjustment as th...

Страница 8: ...or vibrations For a 2 speed motor check to ensure the starter includes a minimum 15 second time delay when switching from high speed to low speed Check the operation of the optional vibration cutout...

Страница 9: ...in is open to minimize stagnant buildup in the basin Motors and Drives BAC standard motors are designed for storage at ambient temperatures of 20 F to 104 F 28 9 C to 40 C Prolonged periods of exposur...

Страница 10: ...ust be removed from the grooves of the sheaves before start up Controls If Ordered Insert desiccant bags into the control panel to absorb moisture Seal the control panel for storage Spray coat electri...

Страница 11: ...no obvious corrosion between the hub and the fan blades Do not energize the fan if there is obvious corrosion of fan components Loose fan blades could result in fan failure and possible injury or dama...

Страница 12: ...2 6 5 8 PT2 0814 and PT2 1214 11 6 5 8 PT2 1218 12 1 4 8 1 2 The operating water level in the cold water basin will vary with system thermal load evaporation rate the bleed rate employed and the make...

Страница 13: ...bration Check each blade for any cracks If cracks are found the fan motor should be locked out until the fan is replaced Contact your local BAC Representative for assistance Tip Clearance Check the cl...

Страница 14: ...ower Train BALTIDRIVE Power Train requires a periodic check of the belt condition and when necessary tension adjustment The recommended service intervals are as follows Initial Start up Externally Mou...

Страница 15: ...ch attached to casing near motor door by loosening the plastic thumbscrew Using the supplied locking wrench wrench or impact gun turn the motor base adjusting screw Figures 4a and 4b clockwise to tens...

Страница 16: ...nment check and adjustment Check the drive alignment annually to ensure maximum belt life Place a straight edge across the driver and the driven sheaves as shown in Figure 5 There should be no more th...

Страница 17: ...00 3 Shell Gadus S3 T100 2 SKF LGHP2 Unocal 76 Unilife Grease Lubricate the bearings as follows Initial Start Up Normally no lubrication is required since the bearings have been lubricated at the fact...

Страница 18: ...al water make up assembly is furnished as standard equipment on the unit The standard make up assembly consists of a corrosion resistant make up valve connected to a float arm assembly actuated by a p...

Страница 19: ...to the overflow connection L E D Status Codes L E D on steady Indicates normal operation Steady one second flashing Indicates dirty probes reading in the capacitance mode The unit will still operate...

Страница 20: ...mponents for signs of blemishes or corrosion See Long Term Care of Stainless Steel on page 21 for cleaning and care instructions TriArmor Corrosion Protection System Inspect components protected with...

Страница 21: ...ed for corrosion and scale control without chemical treatment your water treatment specialist may recommend more conservative limits than those shown in Table 2 NOTES 1 Galvanized steel units require...

Страница 22: ...aces are passivated the pH of circulating water should be kept between 6 5 and 8 2 and calcium hardness between 50 and 600 ppm as CaCO3 for four to eight weeks after start up or until new zinc surface...

Страница 23: ...tact it is not immune to contamination from its surroundings Some common sources of surface contamination are Dirt and soil Shop oil or grease that may carry other contaminants such as metal chips Mac...

Страница 24: ...ay be used where aesthetic considerations are not important followed by solvent cleaning with organic solvents as described above It is important to rinse the surface with warm water and wipe with a d...

Страница 25: ...oncentration of dissolved solids for example chlorides sulfates etc in the recirculating water to the concentration of the same material in the make up water In order to optimize heat transfer efficie...

Страница 26: ...r create a safety hazard The use of vibration cutout switches are highly recommended for unit operation in freezing weather If switches are installed be sure they are properly wired and tested regular...

Страница 27: ...0 minutes at no more than 50 speed and the unit should be observed during this time Before returning to normal operation visually inspect the fan blades for ice formation Basin Water and Internal Pipi...

Страница 28: ...nsor probe with 1 2 NPT mounting fitting has an on off relay output that de energizes the heaters whenever the basin water temperature is above 45 F 7 2 C or whenever the sensor probe is not fully sub...

Страница 29: ...ce Operation when the sensor probe is encased in ice Disconnect the heater control panel and lock out tag out the circuit Remove the heater control panel cover Install a jumper wire across terminals G...

Страница 30: ...ge or it can be reset manually Vibration Cutout Switch VCOS The Mechanical Vibration Cutout Switch and the Optional Electronic Vibration Cutout Switch should be tested and field adjusted at start up a...

Страница 31: ...not occur thus permitting the system test without shutdown Calibration A light adjacent to the set point control comes on the instant the measured vibration level exceeds the set point The unit can b...

Страница 32: ...ontrol must use inverter duty motors built in compliance with NEMA standard MG 1 Part 31 Operation of the unit at a speed which resonates with components of the drive system or support structure may r...

Страница 33: ...ccelerometer provided by others to the vibration analyzer provided by others Be sure to route and fasten the wire so that it will not contact any rotating parts inside the unit when the drive system i...

Страница 34: ...0 35 ips as the upper end of the lock out range Using this data a baseline for vibration history can be developed The vibration levels can be monitored yearly and the trend used to indicate potential...

Страница 35: ...ections 3 or greater 5 Position the BAC supplied stainless steel backing ring gasket to the inside of the cold water basin 6 Position the flange to the outside of the cold water basin 7 Bolt the flang...

Страница 36: ...WERS ICE THERMAL STORAGE EVAPORATIVE CONDENSERS HYBRID PRODUCTS PARTS SERVICES w w w B a l t i m o r e A i r c o i l c o m 7600 Dorsey Run Road Jessup MD 20794 Telephone 410 799 6200 Fax 410 799 6416...

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