BAC EASYBOND MK2, Руководство по эксплуатации и обслуживанию

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BAC Document Number: Easybond MKII Manual V03 28/08/13 Page 2 of 32
CONTENTS
1. INTRODUCTION ............................................................................................................. 4
2. SAFETY .......................................................................................................................... 4
2.1 SYMBOLS USED ........................................................................................................................ 4
2.2 SAFETY REGULATIONS ........................................................................................................... 5
2.3 GENERAL SAFETY WARNINGS ............................................................................................... 5
2.4 OPERATOR COMPETENCY ..................................................................................................... 5
2.5 PERSONAL PROTECTIVE EQUIPMENT (PPE)........................................................................ 5
3. GENERAL ....................................................................................................................... 6
3.1 THE EASYBOND MKII PIN BRAZING KIT P
ART
# 273 199 5660 ............................................... 6
3.2 PART NUMBERS FOR EASYBOND MKII PARTS ..................................................................... 7
3.3 PACKING DIMENSIONS ............................................................................................................ 7
4. PIN BRAZING ................................................................................................................. 8
4.1 THE PIN BRAZING PROCESS .................................................................................................. 8
4.2 WET WEATHER USE ................................................................................................................. 8
4.3 COLD WEATHER USE ............................................................................................................... 8
4.4 PIN BRAZING CONSUMABLES (B
RAZING
P
INS
, C
ERAMIC
F
ERRULES AND
C
ABLE
L
UGS
) ............. 8
4.5 STORAGE OF UNIT ................................................................................................................... 8
4.6 TRANSPORT TO/FROM SITE ................................................................................................... 8
5. INSTRUCTIONS FOR THE PREPARATION OF THE EASYBOND FOR OPERATION ... 9
5.1 CONNECTION OF THE EASYBOND ......................................................................................... 9
5.2 CONNECTION OF BATTERY PACK ........................................................................................ 10
5.3 ENERGY (B
RAZE
/C
HARGE
) MONITOR ..................................................................................... 10
6. PIN BRAZING CONSUMABLES ................................................................................... 11
7. OPERATION OF EASYBOND PIN BRAZING UNIT ...................................................... 13
7.1 PREPARATION OF THE SURFACE ........................................................................................ 13
7.2 LOADING THE PIN INTO THE BRAZING GUN........................................................................ 13
7.3 ADJUSTMENT OF BRAZING GUN .......................................................................................... 14
7.4 LOCATION OF CONNECTIONS .............................................................................................. 15
7.5 PIN BRAZING ........................................................................................................................... 15
7.6 TESTING A COMPLETED BOND ............................................................................................ 17
8. FAULT DIAGNOSIS OF UNSATISFACTORY PIN BRAZE CONNECTION ................... 18
9. EQUIPMENT CHECK .................................................................................................... 19
10. BATTERY CHARGER ................................................................................................... 20
10.1 SAFETY .................................................................................................................................... 20
10.2 INSTRUCTIONS FOR USE ...................................................................................................... 21
10.3 LIGHT SEQUENCE INFORMATION: ......................................................................................... 21
10.4 BATTERY CHARGER TROUBLESHOOTING ......................................................................... 23
11. PIN BRAZING BATTERIES........................................................................................... 24
11.1 QUICKCHANGE RE-CHARGEABLE BATTERY PACK ............................................................. 24
12. STANDARD PIN BRAZING GUN MAINTENANCE MANUAL ....................................... 25
12.1 PARTS ...................................................................................................................................... 25
12.2 ROUTINE MAINTENANCE....................................................................................................... 26
12.2.1 SERVICE SCHEDULE ......................................................................................................................... 26
12.2.2 REPLACEMENT OF THE CONTACT SET ............................................................................................ 26
12.2.3 REPLACEMENT OF CONTACT NIPPLE AND CERAMIC WASHER ....................................................... 27
12.3 TROUBLESHOOTING .............................................................................................................. 28