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PG. 12 ULTRAGRIND

ENGINE TROUBLESHOOTING

COMMON PROBLEMS & PROBABLE CAUSES

SOLUTIONS

Engine cranks but will not start

• Fuel cylinder is empty

Refill cylinder

• Shutoff valve is closed

Open valve

• Clogged, obstructed, kinked or cut fuel or vacuum line

Remove obstruction or replace line

• Spark plug lead disconnected

Connect lead to spark plug

• Faulty choke or throttle settings

Set controls to correct positions

• Faulty ignition coil

Replace coil

• Faulty kill switch

Replace switch

• Faulty regulator

Replace regulator

Engine starts hard

• Faulty choke or throttle settings

Set controls to correct position

• Clogged, obstructed, kinked or cut fuel or vacuum line

Remove obstruction or replace line

• Faulty regulator

Replace regulator

• Low compression

Have engine serviced by a trained technician

Engine will not crank

• Battery is discharged

Charge or replace battery

• Loose or faulty connections or wires

Tighten, repair or replace wires

• Faulty ignition key switch or starter control switch

Repair or replace switch(es)

Engine overheats

• Incorrect fuel settings

Have engine serviced

• Air intake filter screen or cooling fins clogged

Clean and clear debris or replace filter 

• Low oil level

Check and add oil

Exhaust emissions or propane odor

• Carburetor or regulator setting incorrect

Have engine serviced by a trained technician

• Dirty or clogged air filter

Replace air filter

• Choke engaged

Adjust to correct settings

• Loose fittings, clamps or hoses cracked,

Tighten or seal; check with soap and 

hoses cut or leaking

water solution, if bubbles appear, 

part is still leaking; replace 

REF

DESCRIPTION

PART #

QTY

WATER TANK PARTS

WATER TANK STRAP 

010-MG-STRAP 

2

8 GALLON WATER TANK 

010-971MGT 

1

WATER TANK BRACKET 

288-040-2280 

1

QUICK COUPLING INSERT 

050-290 

1

QUICK COUPLING BODY 

050-270 

1

HOSE CLAMP 

050-320

2

7 TUBING 

216-0609

2

HOSE BARB 

050-250

1

WATER VALVE 

030-20-1171 1

10 

CLOSE NIPPLE 

177-58020

Содержание ULTRAGRIND

Страница 1: ...Kawasaki 603cc Engine Meets U S Green Building Council LEED IEQ Credit 3 4 Requirements CE LEED CARB EPA GS 42 Compliant 201 COMMERCE DRIVE MONTGOMERYVILLE PA 18936 215 393 4700 800 331 1423 FAX 215...

Страница 2: ...rce where possible In this regard use good work practices and follow the recommendations of the manufacturers or suppliers OSHA NIOSH and occupational and trade associations Water should be used for d...

Страница 3: ...lt in death Never change or alter the propane control components This machine is factory equipped with engine components and emission controls that maintain harmfulexhaustemissionsbelowcertifiedaccept...

Страница 4: ...short periods of time such as rest stops washroom or meal stops The operator must completely understand all instructions warning and operating procedures before using this machine This machine must b...

Страница 5: ...ions pg 9 B Check the engine oil before every operation Make sure the machine is level when checking the oil Always take 2 readings of the dipstick before adding oil If the oil level is below the full...

Страница 6: ...Position B Plate Assembly and Diamond Installation Resin Bond Metal Bond with 3 Screws Metal Bond with 1 Screw Resin Bond 1 Close service valve on fuel cylinder to prevent liquid from getting into the...

Страница 7: ...The abrasives will be turning at approximately 650 RPM If objects are hit they could become dangerous projectiles Extend the handle and tilt machine back until handle rests on floor Install diamonds...

Страница 8: ...dry before replacing Failure to the engine filter clean may result in engine overheating Changing Gear Drive Lubricant After the first 100 hours of operation drain out initial oil flush out the gear c...

Страница 9: ...machine and the LPG tank Never allow anyone to operate this machine who has not read or cannot understand the given instructions G Troubleshooting the electrical system 1 Check all wire connections fo...

Страница 10: ...SCREWING IT IN Remove the oil gauge to check the oil level The oil level should be between ADD and FULL marks Do not overfill Install and tighten the oil gauge Recommended Oils The following engine oi...

Страница 11: ...recycling WARNING KAWASAKI ENGINE MAINTENANCE SCHEDULE INTERVAL MAINTENANCE Daily First 8 hr Every 25 Hr Every 50 hr Every 100 hr Every 200 hr Every 300 hr Lubricate Pillow Block Bearings Check and a...

Страница 12: ...ery Loose or faulty connections or wires Tighten repair or replace wires Faulty ignition key switch or starter control switch Repair or replace switch es Engine overheats Incorrect fuel settings Have...

Страница 13: ...ULTRAGRIND PG 13 Warning Label Locations Model The Ultragrind Propane Powered Grinder Wear approved respiratory protection when the machine is operating...

Страница 14: ...LPG tank 1 is filled connected and checked for leaks See Pg 3 4 Open the LPG tank by turning the knob 2 anti clockwise 5 Set throttle lever 3 to idle position 6 Turn key 4 to start position 7 Move th...

Страница 15: ...PLATE 283 040 900L 1 5 VACUUM CAPS 040 3015 2 6 WHEEL BASE BRACKET 288 040 10 1 7 TRANSPORT WHEEL BRACKET 288 040 2300 1 8 TRANSPORT WHEEL 156 040 1 1 9 BELT COVER 288 040 300 1 10 LEFT SHIELD 288 040...

Страница 16: ...OX BOTTOM 283 11 2127B 1 5 BATTERY 12V 276 GTX14 1 6 BATTERY BOX TOP 283 11 2127T 1 7 QUICK RELEASE PIN 625 97320A760 2 8 KEY SWITCH 312 308 0385 1 9 LANYARD KILL SWITCH 153 73459 1 10 HANDLE EXTENSIO...

Страница 17: ...5 3 8 16 X 1 HCS 164 10115 8 6 5 16 FLAT WASHER 164 20156 16 7 3 8 16 STOVER LOCK NUT 164 22834 8 8 1 2 13 X 5 TAP BOLT 164 50C500BTA52 2 9 1 2 FLAT WASHER 164 20159 4 10 1 2 13 STOVER LOCK NUT 164 2...

Страница 18: ...FLAT WASHER 164 20159 8 4 BELT 113 L548 1 5 1 2 13 X 2 HCS 164 110120382 4 6 BELT TENSIONER 011 6 2795 1 7 1 2 13 X 11 4 FSCS 164 50C125KFC 4 8 7 16 20 X 1 HCS 164 10301 1 9 WASHER 164 20164 1 10 DRI...

Страница 19: ...CS 164 10117 SS 1 16 SHAFT END PLATE 283 040 2235 1 17 1 4 KEY 199 NHNT SE UND 1 18 DRIVE PLATE ASSEMBLY 040 2255 3 19 SHAFT SEAL 040 4000 3 DIAMOND DRIVERS PARTS PART DESCRIPTION PART QTY 1 Foam Hat...

Страница 20: ...ustomer must call Aztec Products Inc for an RGA Return Goods Authorization Number 2 We maintain the serial number date of shipment or sale and customer name on each piece of equipment sold If you were...

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