Axi MTC HC-300 Скачать руководство пользователя страница 9

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2.    Connect the Suction hose to the System Inlet Port.
3.    Connect the Discharge Hose to the System Discharge Port
4.  Check all connections for integrity.
5.  Install a  large micron (200µ or larger) bag filter in the Bag Filter Vessel and close vessel securely.
6.  Ensure no fine filters are in either of the last two filter vessels.
7.  Open the Inlet Ball Valve.
8.  Open the Discharge Ball Valve.
9.  Insert suction “stinger” into the tank and secure.
10.  Insert discharge hose into separate container for disposal (removal of unwanted contaminants).
11. Verify that the “MANUAL/OFF” switch is in the “OFF” position.
12.  Connect the system to an appropriate power source.
13. Verify that the Variable Frequency Controller dial is set at 20-30, so that the pump motor will start at lower intial speed.
14.  Switch the Smart Filtration Controller circuit breakers to on - the “System Power” light illuminates.
15.  Switch the Smart Filtration Controller to “MANUAL” to begin pumping.
16. If the pump does not start, toggle the Variable Frequency Controller Lever switch to “Start”. This will be necessary for 

the first cycle after the Smart Filtration Controller circuit breakers are switched on.

17.  Observe System Priming.
18.  Check for leaks or other abnormalities.
19.  If anything deviates contact AXI International immediately

Phase 2:  

After removing the bulk of the sludge and water from the tank into a separate container for disposal, the return hose is now 
inserted into the tank, ending Phase One. The goal of Phase Two is to remove any additional free water within the tank and 
also remove any large contaminants and sludge. This phase will clean the fuel and should be a precursor to using the more 
expensive fine filters (which are higher efficiency and cost). It should be noted that meeting required cleanliness codes is 
typically not possible with pre-filtering alone. Phase Two is used to extend the life of the fine filters, and remove the worst of 
the contaminants, before polishing with fine filters to meet the required cleanliness.
1.  Insert  blue/black  discharge  hose  into  tank  as  far  away  from  the  suction  hose  as  possible.  In  some  cases,  it  is 

recommended to remove the sending unit cover to gain sufficient access to the tank. In some cases, both hoses will 
have to be inserted through the same tank fill opening.

2.  After verifying that both hoses are properly placed in the fuel tank and that the valves on the MTC system are in the 

correct position, switch on the pump and ensure proper fuel flow. 

Depending on the amount of contaminant in the tank, we recommend you stop the pump shortly after priming and check for 
free water and sludge by draining the water from the bottom of the pre-filter.

Check the sump of the pre-filter periodically for build-up of free water. 

3.  The MTC should be kept running in the Phase Two recirculating mode until clean fuel samples can be drained from the 

pre-filter. Then, switch off the pump for final polishing.

Содержание MTC HC-300

Страница 1: ...NG AND MAINTENANCEMANUAL High Capacity Mobile Tank Cleaning Fuel Optimization and Transfer System AXI International AXInternational AXIFuel AXIFuel 1 239 690 9589 1 877 425 4239 Toll Free www AXI Inte...

Страница 2: ...Carbon Steel Filter Housing Quick release 4 Bolt Swing Cover Drain valve Air Vent Filter Cartridges Particulate Filter 2 30 Water Block Filters 5 10 30 Absolute Microglass Filters 3 10 Fuel Conditione...

Страница 3: ...bustion Lower Emissions Improved Fuel Economy Extended Engine Life Extended Filter Life Removes Prevents Carbon Build Up Prevents Corrosion Cleans Injection System MTC HC 300 High Capacity Mobile Fuel...

Страница 4: ...cedure System Operation Operating Procedure Phase1 Phase2 Phase3 AFCFuelAdditive Primary Inspection Checklist Priming the System Priming Procedure Controller Maintenance Preventative Maintenance Servi...

Страница 5: ...w Rate Outline Dimensions SystemWeight Operating Temperature Electrical Pump Motor Suction Capability Fuel Conditioner Inlet Outlet s Max Fluid Viscosity HoseWeight 300 GPM 1135 6 LPM 96 x 54 x 82 244...

Страница 6: ...fferential pressure alarm indicator and system shutdown pressure sensors Pump motor starter with three pole circuit breaker and contactor High system pressure High system vacuum Pump Motor Positive di...

Страница 7: ...stick with Kolor Kut paste on the end reach through the top of the tank and place the end of the stick all the way at the bottom of the tank Kolor Kut paste will show the water level in the tank and...

Страница 8: ...that has a smaller ID than the hose This will lead to excessive pump load noise and ultimately damage the pump AXI recommends 3 phases to successfully polish a fuel tank 1 Bulk water and sludge remov...

Страница 9: ...After removing the bulk of the sludge and water from the tank into a separate container for disposal the return hose is now inserted into the tank ending Phase One The goal of Phase Two is to remove...

Страница 10: ...operations to light load conditions Motor over speed is when the speed indicator window indicates greater than the nominal 60 Hz 60 Hz is the normal rated RPM speed of the motor At 60 Hz displayed in...

Страница 11: ...STSAutomatic Filtration System is not in place AFC 705 710 will maintain fuel quality and prevent formation of sludge for up to twelve months Added after the fuel polishing process it is not necessar...

Страница 12: ...ndling during shipping may cause physical or electrical problems Immediately report or note any damages also concealed ones to the shipper Checklist If the packing crate shows signs of damage inspect...

Страница 13: ...t the hoses attached and or valves in the closed position Failure to do so may damage the bypass valve and or pump Priming Procedure Before turning on the pump make sure the entire suction side of the...

Страница 14: ...hat is being sent to the pump motor 60 Hz for example is the rated speed of the motor If the Variable Frequency Controller display indicates 30 this means that the pump is turning at of the rated spee...

Страница 15: ...Speed Indicator Window 2 Remove Suction Hose stinger from tank allowing air to be drawn into the system through the stinger or open ball valve to atmospheric on top of stinger 3 Continue at low pump...

Страница 16: ...ion Controller using the breakers to power the Variable Frequency Controller 5 Turn on the pump to remove the fuel in the system until the suction hose is empty 6 Turn off the pump 7 Fuel level in fin...

Страница 17: ...ly extended into the basket Check inner housing and basket for debris and sludge and remove if necessary Also ensure that the basket is seated correctly and tight on the S S basket within the bag filt...

Страница 18: ...be treated as chemical waste WARNING DO NOT USE WITH GASOLINE This System is not meant for use with gasoline nor with other flammable liquids having a flash point less than 100 F 38 C Use with gasolin...

Страница 19: ...lly open 7 Suction line clogged Alarm HIGH PRESSURE ALARM comes on with clean or new filter elements installed 1 Heavily contaminated fuel excessive water in tank 2 Restriction in plumbing on discharg...

Страница 20: ...FV 120 618 2 w 618 10 w WA618 10 w 618 30 w WA618 30 w G618 3 SR G618 7 SR G618 10 SR 618 2 w 618 10 w WA618 10 w 618 30 w WA618 30 w G618 3 SR G618 7 SR G618 10 SR When ordering filters listed in MT...

Страница 21: ...uring defect is found In addition to the limitations above this warranty shall not apply to products 1 which have been tampered with altered or repaired by anyone other than AXI International without...

Страница 22: ...blocking 30 filter cartridge water blocking 3 microglass absolute filter cartridge not water blocking 7 microglass absolute filter cartridge not water blocking 10 microglass absolute filter cartridge...

Страница 23: ...NOTES...

Страница 24: ...ne of solutions include enclosed mobile and compact fuel management systems partial and fully enclosed day tanks pump sets fill stations Tier 4 fuel additives centralized system monitoring and other t...

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