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AWH TANKO CP Series Скачать руководство пользователя страница 45

TANKO®-CP Jet Cleaner

6 Commissioning Translation of the original operating/installation instructions 2016/10

37/77

CAUTION

Insufficient lighting in the working environment!
The device DOES NOT have illumination. Insufficient lighting when working on the device
can cause accidents.
There is a risk of minor or moderate injury.



Make sure that there is sufficient and even lighting in all areas of the plant in which
the devices is used when work is performed on the device.



In Germany, the technical rules for workplaces (ASR A3.4) apply. An illumination level
of 300 lx (lux) is recommended (maintenance value).

6.2

Functional Check / Trial Run

All the screw connections on the device are firmly tightened in the factory. Nevertheless, a trial run
should be carried out to check that the device functions safely and reliably and that it is leak-tight once
installed.

Do not operate the device unless it is in perfect condition.
The container to be cleaned must be run empty and depressurized.

WARNING

Persons in the container. A person may be struck by the jets from the cleaning head!

There is a risk of death or severe physical injuries.



DO NOT start cleaning operation while there are persons in the container.

1. Close all of the openings on the container (e.g. inspection openings).

2. Switch off moving parts in the container and secure against being inadvertently switched back on or

set in motion.

3. Check to see if there is a safe distance around the container and the surrounding components.

4. Switch on the device (see

section 6.3 Switch-on procedure

5. Check the interfaces on the device for leaks.

6.

NOTE

Danger of collisions with moving parts!

Observe the following steps if components in the container are required to rotate during the
cleaning process:



Start up the surrounding components (e.g. agitators) step by step.



Carefully check that the cleaning head and surrounding components (e.g. agitators) do NOT
collide while moving simultaneously.

7. Make sure that there are no unusual vibrations.

8. Check the device to make sure that it runs quietly and smoothly.

9. Switch off the device (see

section 7.2 Switch-off

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Содержание TANKO CP Series

Страница 1: ...lation Container cleaning device TANKO CP Jet Cleaner TANKO CP2 TANKO CP2S TANKO CP3 Armaturenwerk Hötensleben GmbH Schulstr 5 6 39393 Hötensleben Germany Telephone 49 39405 92 0 Fax 49 39405 92 111 E mail info awh eu Homepage http www awh eu ID no 664BACP2000EN 2016 10 Rev 5 ...

Страница 2: ... which the partly completed machinery will be assembled or to his authorized representative If any discrepancies arise in the translated text the original operating instructions German are to be consulted for clarification or the manufacturer is to be contacted These instructions and all pictures contained therein are protected by copyright Any use beyond the confines of copyright law is not permi...

Страница 3: ...s 8 2 3 Duties of the Owner Operating Company 9 2 4 Requirements for Personnel 11 2 4 1 Personal Protective Equipment 12 2 5 Identification Marking 13 2 5 1 Type designation 13 2 5 2 Type Plate 13 3 Construction and Function 14 3 1 Construction 14 3 1 1 CP2 Construction 14 3 1 2 CP2S Construction 15 3 1 3 CP3 Construction 16 3 2 General Function Description 17 3 3 Technical data 18 3 3 1 Operating...

Страница 4: ...1 Removing the Device 46 7 4 Maintenance 46 7 4 1 Maintenance Intervals 47 7 4 2 Tools and Tightening Torque Values 50 7 4 3 Disassembling the Device 50 7 4 4 Assembling the Device 56 7 4 5 Notes on Cleaning 60 7 5 Spare Parts and Customer Service 61 7 5 1 TANKO CP2 spare parts 62 7 5 2 TANKO CP2S spare parts 64 7 5 3 TANKO CP3 spare parts 66 8 Faults 68 8 1 Safety Notes for Fault Clearance 68 8 2...

Страница 5: ... Picture 5 2 5 Installation dimensions of the CP3 device 31 Picture 5 2 6 Interfaces of the CP3 device 31 Picture 5 2 7 Clip on connection 32 Picture 5 2 8 Threaded connection installation 33 Picture 7 4 1 Maintenance points CP2 and CP2S 48 Picture 7 4 2 CP3 Maintenance Points 49 Picture 7 4 3 Exploded diagram of device CP2 and CP2S 52 Picture 7 4 4 Exploded diagram of the CP3 device 54 Picture 7 ...

Страница 6: ...7 5 2 TANKO CP2 connections 63 Table 7 5 3 TANKO CP2 cleaning heads 63 Table 7 5 4 Plugs for threaded connection TANKO CP2 63 Table 7 5 5 Plugs for clip on connection TANKO CP2 63 Table 7 5 6 Torques CP2 63 Table 7 5 7 TANKO CP2S parts list 64 Table 7 5 8 TANKO CP2S connections 65 Table 7 5 9 TANKO CP2S cleaning heads 65 Table 7 5 10 Plugs for threaded connection TANKO CP2S 65 Table 7 5 11 Plugs f...

Страница 7: ...th particularly critical hygiene requirements such as the pharmaceutical industry food and beverage industry or biofuel plants DN DIN Nennweite DIN nominal width DIN Deutsches Institut für Normung e V is a national standards organization in the Federal Republic of Germany The standards of this organization are referred to as DIN standards ES European Standard FDA Food and Drug Administration USA f...

Страница 8: ...ersion 1 bar 14 50376 psi pound force per square inch C Unit of measure for temperature T degrees Celsius Conversion from Celsius to Fahrenheit C 1 8 32 F degrees Fahrenheit h Unit of measure for time t hour kg Unit of measure for mass m kilograms Conversion 1 kg 2 20462 lb Latin libra pound l min Unit of measure for volume flow rate V liters per minute Conversion 1 l min 0 06 m3 h cubic meters pe...

Страница 9: ...ding regulations in regard of the prevention of accidents and in regard of environmental protection in the country of use must also be observed The instructions must be kept at the location of use of the device so that it is available in legible condition at all times If the device is resold the instructions must always be transferred to the new owner Download the instructions if necessary from th...

Страница 10: ...rns of a hazard with a medium level of risk Failure to observe it can lead to death or severe physical injury Measure s to prevent the danger CAUTION This warning warns of a hazard with a low level of risk Failure to observe it can lead to minor or moderate injury Measure s to prevent the danger NOTE This warning warns of a hazard with a minor level of risk Failure to observe it can lead to materi...

Страница 11: ...h a special meaning Important significant information is shown with additional bold type in italics or CAPITAL LETTERS for emphasis of individual words or phrases 1 1 3 Pictograms and Symbols The following pictograms and symbols are used as a supplementary measure in these instructions to clarify the sources of dangers and measures They can appear at all levels of danger Warning about electrical v...

Страница 12: ...mity and the operating authorization Use of spare parts that are not in accordance with the specified technical requirements Improperly performed repairs Disasters the effects of foreign objects and force majeure Disclaimer AWH reserves the right to make alterations to this document at any time and without prior notice AWH provides no guarantee neither expressed nor implied with regard to all info...

Страница 13: ...nderstood these instructions The safety systems and safety notes described in these instructions must be adhered to WARNING Failure to comply with these instructions incorrectly performed installation and repair work or incorrect operation could lead to malfunctions on the device and to dangerous situations There is a risk of death or severe physical injuries All work performed on the device must ...

Страница 14: ... parts Modifications or conversions to the device are NOT permitted WARNING Danger from the incorrect use of materials agents The materials agents to be used for the intended operation of the device are procured and utilized by the operating company for the device If unsuitable materials or agents are selected strong chemical reactions could lead to fatal injury or severe physical injuries The pro...

Страница 15: ...rom the device at persons Protect the device from freezing e g risk of frost from possible residual water The device is designed for fixed pipe installation only Installation on a hose is PROHIBITED Use a suitable filter system in the supply line for the cleaning agent Operate the container only within the approved parameters e g pressure and temperature see section 3 3 Technical data Only cleanin...

Страница 16: ...Risk of damage malfunction or complete failure of the device Incorrect or faulty spare replacement parts and accessories put the functional safety and reliability of the device at risk There is a risk of death or severe physical injuries The failure of components or a device malfunction can cause material damage and consequential damages Use only the manufacturer s original spare parts We expressl...

Страница 17: ... of the device This must then be implemented in the form of operating instructions for the operation of the device When using hazardous materials protective measures must be specified in accordance with the safety data sheets and operating instructions shall be compiled for hazardous materials Personnel must be appropriately briefed about this This also applies to hazardous substances that may ari...

Страница 18: ...ompany must instruct operating and maintenance personnel at least once a year on the possible hazards The constructor of the overall plant must install the switching and safety devices required for setting up inspection shutting down including emergency shutdown operation maintenance cleaning and repair The operating company must design the disconnection of the energy sources on the higher level p...

Страница 19: ...embly disassembly Industrial mechanic or similar training practical experience in the assembly disassembly of devices The person must be familiar with the construction mechanical installation maintenance of the device and fault clearance on the device and have the following qualifications Vocational training and final qualification in the field of mechanics e g mechanic or mechatronics technician ...

Страница 20: ...rotective gloves Wear protective gloves to protect your hands against friction grazes getting pricked or deep cuts and for protection against coming into contact with hot surfaces or chemical substances Protective goggles Wear protective goggles for protection against media escaping at high pressure and against flying objects Hard hat Wear a hard hat for protection against falling or flying object...

Страница 21: ... 5 Connection BSP 3 4 BSP internal thread NPT 3 4 NPT internal thread Clip on Clip on for pipe outer Ø 25 4 mm 2 5 2 Type Plate The information only applies to devices with types indicated on the title page of these instructions The marking is applied to the device according to the following illustration 1 Device type plate In case of inquiries the data on the type plate of the device are importan...

Страница 22: ...NPT 6690178001420 TANKO CP2 360 clip on Clip on for Ø 25 4 6690191001120 TANKO CP2 180 top BSP 180 top 3 4 BSP 6690178002320 TANKO CP2 180 top NPT 3 4 NPT 6690178002420 TANKO CP2 180 upwards clip on Clip on for Ø 25 4 6690191002120 TANKO CP2 180 bottom BSP 180 bottom 3 4 BSP 6690178003320 TANKO CP2 180 bottom NPT 3 4 NPT 6690178003420 TANKO CP2 180 downwards clip on Clip on for Ø 25 4 669019100312...

Страница 23: ...O CP2S 360 clip on Clip on for Ø 25 4 669S191001120 TANKO CP2S 180 top BSP 180 top 3 4 BSP 669S178002320 TANKO CP2S 180 top NPT 3 4 NPT 669S178002420 TANKO CP2S 180 top clip on Clip on for Ø 25 4 669S191002120 TANKO CP2S 180 bottom BSP 180 bottom 3 4 BSP 669S178003320 TANKO CP2S 180 bottom NPT 3 4 NPT 669S178003420 TANKO CP2S 180 bottom clip on Clip on for Ø 25 4 669S191003120 Table 3 1 2 TANKO CP...

Страница 24: ...KO CP3 360 BSP 360 1 1 2 BSP 6690281001320 TANKO CP3 360 NPT 1 1 2 NPT 6690281001420 TANKO CP3 180 top BSP 180 top 1 1 2 BSP 6690281002320 TANKO CP3 180 top NPT 1 1 2 NPT 6690281002420 TANKO CP3 180 bottom BSP 180 bottom 1 1 2 BSP 6690281003320 TANKO CP3 180 bottom NPT 1 1 2 NPT 6690281003420 Table 3 1 3 TANKO CP3 type designation The Container Cleaning Device comprises the following Main Componen...

Страница 25: ...ay holes in the cleaning head ensure good cleaning Leakages on the cleaning device and the drilled hole which points upwards on the spraying head are used for self cleaning of the device Depending on the requirements devices with different spraying angles are available Cleaning times If the entry pressure is 3 12 bar 44 174 psi the average rotary speed of the TANKO CP is 2 30 rpm Deviations of 10 ...

Страница 26: ...F Ambient temperature permitted Inside the container Outside the container max 140 C max 284 F NOTE Risk of frost 20 C 40 C 4 F 104 F Operating pressure Cleaning agent 3 12 bar 44 174 psi Optimum pressure range Cleaning agent 5 8 bar 73 116 psi Flow rate 360 Thread Clip on 180 top Thread Clip on 180 bottomThread Clip on 52 0 96 7 l min 3 1 5 8 m h 58 3 108 3 l min 3 5 6 5 m h 41 7 78 3 l min 2 5 4...

Страница 27: ...h with shorter service life of the plain bearings Materials 1 4404 PTFE Weight 1 1 kg 2 5 kg Table 3 3 1 Device operating parameters Consumption Data Picture 3 3 1 TANKO CP2 consumption data 0 0 10 0 20 0 30 0 40 0 50 0 60 0 70 0 80 0 90 0 100 0 110 0 120 0 130 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 3 4 5 6 7 8 9 10 11 12 Volumetric flow rate V gal min US Flow rate V m h Pressure P bar TANKO CP2 Fl...

Страница 28: ...ate V gal min Volumetric flow rate V m h Pressure p bar TANKO CP2S Flow rate depending on pressure 360 Clipon 180 nach oben Clipon 360 Gewinde 180 nach oben Gewinde 180 nach unten Gewinde 180 nach unten Clipon 22 0 27 0 32 0 37 0 42 0 47 0 52 0 57 0 5 0 6 0 7 0 8 0 9 0 10 0 11 0 12 0 13 0 3 4 5 6 7 8 9 10 11 12 Volumetric flow rate gal min US Volumetric flow rate V m h Pressure p bar TANKO CP3 flo...

Страница 29: ...ts for the operating company The operating company holds sole responsibility for the type of cleaning media their use and handling For this reason AWH can provide the owner with a few reference points and notes but only as a precautionary measure for a device in a container which must be observed and integrated into the owner s risk assessments DANGER Risk of explosion as a result of the formation...

Страница 30: ... exothermic reactions with the materials of the cleaning agent the container of the plant e g chlorine and chlorine ions substances containing salt no resistance to seawater medium concentrated to highly concentrated organic acids strong acids in particular nitric acid and sulfuric acid with acid content 65 aliphatic aromatic and chlorinated hydrocarbons phenols fluorine compounds NOTE Risk of dam...

Страница 31: ...y Container cleaning device Operating and installation instructions Technical documents in accordance with the order e g certificates and reports The scope of delivery ends at the interfaces of the device see section 5 2 1 Interfaces Refer to the delivery note and the order confirmation for full details of the scope of delivery Inspection on Receipt of Goods Immediately check the delivery against ...

Страница 32: ... result of incorrect disposal of the packaging Packaging materials are valuable raw materials and can be reused in many case or usefully processed and recycled Improper disposal can cause environmental damage Dispose of packaging materials in an environmentally friendly manner and recycle them Adhere to the locally valid disposal regulations 4 2 Transport NOTE Improper transportation can cause dam...

Страница 33: ...storage conditions Store the device in the original packaging wherever possible Store the device in a clean and dry place e g enclosed dust free room Store the device in constant environmental conditions Prevent major temperature fluctuations so that condensation does not form Prevent dirt and moisture from entering into the device Protect the device from the elements e g formation of condensation...

Страница 34: ...the container to a common potential The grounding must always be implemented before commissioning the device WARNING Risk of falling when working at heights When carrying out assembly disassembly work on parts of the plant at heights there is a risk of falling There is a risk of death or severe physical injuries Do not perform any work at heights except with a safety platform with cage or suitable...

Страница 35: ...7 2 Switch off Procedure Wear protective work clothing protective gloves and safety shoes when performing work Do not on the device unless it is depressurized and in a cool state Maintain a safe distance when working on the device We recommend that you provide 1 m of space for free movement around the device and container CAUTION Risk from protruding sharp edges on the device Depending on the desi...

Страница 36: ...vice Install a filter upstream of the media connection MC in the supply line for the cleaning agent see section 3 4 Cleaning Agents Only fixed pipe installation is permitted Do not install with a hose Installation with a hose can cause the installed cleaning device to thump whip When selecting the installation position of the device make sure that a safe distance from the inner wall of the contain...

Страница 37: ...min Ø of the installation opening Picture 5 2 1 Installation dimensions of the CP2 device A Media connection MC is also the process connection PA for installation B Rotary cleaning head Picture 5 2 2 Interfaces of the CP2 device B A Ø 48 mm Ø 1 890 in for thread approx 155 mm thread approx 6 102 in 48 mm 1 890 in SW 32 mm AF 1 260 in Ø 50 mm Ø 1 968 in for clip on approx 165 mm clip on approx 6 49...

Страница 38: ...p view min Ø of the installation opening Picture 5 2 3 Installation dimensions of the CP2S device A Media connection MC is also the process connection PA for installation B Rotary cleaning head Picture 5 2 4 Interfaces of the CP2S device for thread approx 155 mm 6 102 in for clip on approx 165 mm 6 496 in Ø 46 mm Ø 1 811 in 47 mm 1 850 in SW 32 mm AF 1 260 in Ø 48 mm Ø 1 890 in A ...

Страница 39: ...ensions and Interfaces Front view Top view min Ø of the installation opening Picture 5 2 5 Installation dimensions of the CP3 device A Media connection MC is also the process connection PA for installation B Rotary cleaning head Picture 5 2 6 Interfaces of the CP3 device Ø 70 mm Ø 2 756 in Ø 54 mm Ø 2 126 in A SW 54 mm AF 2 126 in 230 mm 9 055 in ...

Страница 40: ...cessary see section 7 4 1 Maintenance Intervals 5 2 3 Installing the Device Clip on connection for TANKO CP2 and TANKO CP2S only 4 Connection cover 11 Connection pin 12 Cotter pin Picture 5 2 7 Clip on connection WARNING Risk of the device falling accidentally The device may strike personnel when falling There is a risk of severe physical injuries Hold the device firmly when installing removing it...

Страница 41: ... as a result of excessive tightening torque Maintenance and cleaning may become more difficult or even impossible Only use the wrench flat on the connection cover for screwing on and unscrewing the device on the pipe for the media supply see Picture 5 2 8 Threaded connection installation Picture 5 2 8 Threaded connection installation WARNING Risk of the device falling accidentally The device may s...

Страница 42: ... from the media connection MC 2 Screw the female thread in the connection cover 4 to the pipe for the media supply NOTE There is a risk of damage to the thread if the tightening torque applied for the threaded connection between the connection cover and the pipe is excessive The tightening torque value for the threaded connections between the connection cover and pipe depends on the material of th...

Страница 43: ...Correct mechanical installation of the device on in the container The safe and reliable functioning of the device 6 1 Safety Notes for Commissioning Before the device is commissioned the operating company must ensure that local regulations are observed during commissioning We recommend that you document the commissioning in a report WARNING Risk of burns from hot surfaces The device is supplied wi...

Страница 44: ...ard assessments CAUTION Risk of hearing damage as a result of an increased noise level The device emits a sound pressure level of LpA 70 dB A When the device is operated in a container the sound level may exceed the maximum permitted exposure value of LEX 8h 85 dB A and varies depending on the properties of the container in the plant and the existing operating conditions of the device Hearing dama...

Страница 45: ...un empty and depressurized WARNING Persons in the container A person may be struck by the jets from the cleaning head There is a risk of death or severe physical injuries DO NOT start cleaning operation while there are persons in the container 1 Close all of the openings on the container e g inspection openings 2 Switch off moving parts in the container and secure against being inadvertently switc...

Страница 46: ...ply of cleaning agent to prevent it from switching off suddenly unexpectedly or without authorization NOTE Risk of breakage due to material overload Pressure surges when switching the cleaning agent on or off in particular pressure surges which exceed the operating pressure and gas components in the cleaning agent may cause hammering in the cleaning device There is a risk of material damage or des...

Страница 47: ...ath or severe physical injuries Permit only authorized specialist personnel who are qualified and trained for the operation to operate the cleaning device Keep unauthorized persons away from the working area of the plant machine in which the device is installed If in doubt address these persons direct them to exit the working area Stop the work for as long as there are unauthorized persons in the ...

Страница 48: ...ration while there are persons in the container NEVER direct the cleaning jet or torrent at persons WARNING Incorrect operation of the device There is a risk of death or severe physical injuries Only operate the device when it is in perfect condition Do not operate the device unless it is installed inside an enclosed container Drain and depressurize the container being cleaned Close all of the ope...

Страница 49: ...Intervals must be shortened accordingly During normal operation of the device you must make sure that the mixture of supplied cleaning agent and detached substances can flow freely from the container NOTE Clogging in the drain of the container is to be eliminated at once so that no large quantities of dirt can accumulate in the container there is NO impermissible filling of the container with clea...

Страница 50: ...ere physical injuries Allow only qualified electricians to perform work on the electrical system Before starting work observe the working steps of the switch off procedure see section 7 2 Switch off Procedure Cover adjacent live parts to prevent contact Beware of the hazards caused by electrical current e g warnings WARNING Risk of accident caused by incorrectly performed maintenance and repair wo...

Страница 51: ...nificantly as a result of the cleaning fluid or the heat transfer from the container Contact with the device can cause burns on the skin There is a risk of death or severe physical injuries There is a risk of burns from cleaning agent at temperatures of more than 60 C 140 F Do not remove the devices unless they are in a cool state Allow the device to cool down before starting work Beware of hot su...

Страница 52: ...e shut off valve or ball cock 2 Check that the supply of cleaning agent is stopped and there is no media pressure on the device 3 Safeguard the supply of cleaning agent to protect it from sudden unforeseeable or unauthorized reactivation e g lockable switches shut off elements 4 Make sure that the cleaning device and supply line for cleaning agent have been completely drained e g by waiting before...

Страница 53: ...e working steps of the switch off procedure see section 7 2 Switch off Procedure Before opening the container observe the cooling and draining time Use personal protective equipment e g protective gloves safety shoes safety goggles CAUTION Risk of a fault as a result of soiling foreign objects or damage to the device There is a risk of minor or moderate injuries Implement suitable measures to prev...

Страница 54: ...ection installation WARNING Risk of the device falling accidentally The device may strike personnel when falling There is a risk of severe physical injuries Hold the device firmly when installing removing it There must be nobody beneath the device when installing removing it 1 Unfasten the connection cover threaded connection media supply pipe with an open end wrench or an adjustable pliers wrench...

Страница 55: ...he instructions are reached Maintenance Intervals and Methods Shorten the maintenance intervals by 30 in the event of Deviation from the preferred installation position of the device see section 5 2 2 Installation Position Vibrations that occur in the plant which are NOT caused by the device and CANNOT be prevented If the device is NOT operated for a longer period we recommend that you check the d...

Страница 56: ...ons are established with a threaded connection or a clip on connection Vibration due to operation can lead to the threaded connection working loose or wear on the cotter pin You must that the connection is firmly in place regularly If necessary replace the cotter pin m V F B Check plain bearing to make sure it is fully functional and for wear Clean or replace the plain bearing washers as necessary...

Страница 57: ...hreaded connection Vibrations from operation could under certain circumstances cause the thread connection to become loose You must that the connection is firmly in place regularly m V F B Check plain bearing to make sure it is fully functional and for wear Clean or replace the plain bearing washers as necessary 300 hO V F C C Check plain bearing to make sure it is fully functional and for wear Cl...

Страница 58: ...firmly tightened in the factory with a corresponding tightening torque This ensures that the required clamping force between the components to be joined is also present during the time of maximum application of operating forces All the relevant tightening torque valued for the screw connections are listed in section 7 5 Spare Parts and Customer Service 7 4 3 Disassembling the Device NOTE Risk of d...

Страница 59: ... assembly disassembly then they are at risk of damage To avoid causing damage during assembly disassembly work use an adjustable wrench with parallel smooth clamping jaws Apply the clamping jaws of the adjustable wrench or pliers wrench to the flats without play so that they rest evenly across the surface and loosen or tighten the screwed part The tools required for assembly disassembly work are l...

Страница 60: ... 77 Translation of the original operating installation instructions 2016 10 7 Maintenance 7 4 3 1 Disassembling the TANKO CP2 and CP2S device Picture 7 4 3 Exploded diagram of device CP2 and CP2S 1 2 3 4 5 6 7 8 9 10 11 12 4 ...

Страница 61: ...Clamp the device in the vise in such a way on the housing 3 that the threaded connection on the connection lid 4 does NOT become jammed Clamp the device in a vise by the housing 3 with the connection cover 4 upwards We recommend that you use an adjustable pliers wrench with smooth jaws for the connection cover 5 Unfasten and unscrew the connection cover 4 from the housing 3 6 Remove the device fro...

Страница 62: ...ANKO CP Jet Cleaner 54 77 Translation of the original operating installation instructions 2016 10 7 Maintenance 7 4 3 2 Disassembling the TANKO CP3 device Picture 7 4 4 Exploded diagram of the CP3 device ...

Страница 63: ...vice in a vise by the housing 3 with the connection cover 5 upwards We recommend that you use an adjustable pliers wrench with smooth jaws for the connection cover 5 Unfasten and unscrew the connection cover 5 from the housing 3 6 Remove the device from the vise 7 Remove the inflow disk 1 from the housing 3 8 Remove the shaft 2 from the housing 3 9 Remove the sliding disk 7 and collar bushing 6 fr...

Страница 64: ...causing damage during assembly disassembly work use an adjustable wrench with parallel smooth clamping jaws Apply the clamping jaws of the adjustable wrench or pliers wrench to the flats without play so that they rest evenly across the surface and loosen or tighten the screwed part NOTE Damage to the screw connections Stainless steel screw connections may tend to seize up during assembly as a resu...

Страница 65: ...n bearing bushing is flush with the bottom edge of the chamfer in the shaft see arrow so that cleaning agent can flow into the inside of the shaft 2 without obstruction see Picture 7 4 6 Installation using assembly tool for plain bearing bushing CP2 CP2S Picture 7 4 5 Position of the plain bearing bushing in the shaft The assembly tool ensures that the plain bearing bushing 6 is pressed into the s...

Страница 66: ...icture 7 4 4 Exploded diagram of the CP3 device The tools required for assembly disassembly work are listed in section 7 4 2 Tools and Tightening Torque Values 1 Clamp the housing bottom section 4 with the screw surface into the protective jaws and screw in the housing 3 and tighten it with a strap wrench or belt pipe wrench for torque setting see Table 7 5 17 Torques CP3 2 Connect the collar bush...

Страница 67: ... the shaft 2 together with the sliding disk 7 into the bottom section of the housing 4 and into the collar bushing 5 from above 6 Insert the inflow disk 1 into the plain bearing bushing 8 in the shaft 2 so that the inflow disk 1 rests flush on the support edge in the housing 3 7 Screw a connection cover 5 into the housing 3 8 Fasten the connection cover 5 with tightening torque as per Table 7 5 17...

Страница 68: ...f incorrect cleaning agent or sharp objects can damage the device The functional safety and reliability of the device may be compromised The cleaning agents must be approved for all materials of the device e g seals bushings Do not use sharp objects e g knives or tools Cleaning in Assembled State As a basic rule cleaning the device parts that are located in the interior of the container is NOT nec...

Страница 69: ...ervice Spare Parts and Wear Parts The individual parts identified with a cross in Table 7 5 1 TANKO CP2 parts list Table 7 5 7 TANKO CP2S parts list and Table 7 5 13 TANKO CP3 parts list are included in the wearing parts kit article number 66901000V0000 It can be purchased from AWH Subject to technical modifications in the interest of further development and improvement to the properties of the de...

Страница 70: ...901000500K0 Collar bushing PTFE TFM X 6 1 1136 Plain bearing bushing PTFE TFM X 7 1 66901000700K0 Sliding disk PTFE TFM X 8 1 see Table 7 5 3 Cleaning head 1 4404 9 1 664FSDN1220 Cotter pin DN12 1 4401 X 10 1 See Table 7 5 4 and Table 7 5 5 Plug 1 4404 X 11 1 6640C00210020 Connection pin d4 0 1 4404 12 1 66F0034800023 Cotter pin d2 0 1 4404 66901000V0000 TANKO CP2 wear parts package Table 7 5 1 TA...

Страница 71: ...0250020 Cleaning head 180 downwards 1 4404 Table 7 5 3 TANKO CP2 cleaning heads Plugs for Speed Control for threaded Connection Item Quantity Article number Designation Material Wear Parts Kit 10 1 668100U0023M020 Plug d 3 8 1 4404 X 668100U00230020 Plug d 0 0 1 4404 X 668100U0023N020 Plug d 4 0 1 4404 X Table 7 5 4 Plugs for threaded connection TANKO CP2 Plugs for Speed Control for clip on Connec...

Страница 72: ...000500K0 Collar bushing PTFE TFM X 6 1 1136 Plain bearing bushing PTFE TFM X 7 1 66901000700K0 Sliding disk PTFE TFM X 8 1 see Table 7 5 9 Cleaning head 1 4404 9 1 664FSDN1220 Cotter pin DN12 1 4401 X 10 1 See Table 7 5 10 and Table 7 5 11 Plug 1 4404 X 11 1 6640C00210120 Connection pin d4 0 short 1 4404 12 1 66F0034800023 Cotter pin d2 0 1 4404 66901000V0000 TANKO CP2 wear parts package Table 7 5...

Страница 73: ...0020 Cleaning head 180 downwards 1 4404 Table 7 5 9 TANKO CP2S cleaning heads Plugs for Speed Control for threaded Connection Item Quantity Article number Designation Material Wear Parts Kit 10 1 668100U0023M020 Plug d 3 8 1 4404 X 668100U00230020 Plug d 0 0 1 4404 X 668100U0023N020 Plug d 4 0 1 4404 X Table 7 5 10 Plugs for threaded connection TANKO CP2S Plugs for Speed Control for clip on Connec...

Страница 74: ...404 2 1 6690200040020 Shaft 1 4404 3 1 6690200010020 Housing 1 4404 4 1 6690200020020 Housing bottom section 5 1 see Table 7 5 14 Connection cover 1 4404 6 1 66902000600K0 Collar bushing PTFE TFM X 7 1 66902000700K0 Sliding disk PTFE TFM X 8 1 1153 Plain bearing bushing A200 X 9 1 see Table 7 5 15 Cleaning head 1 4404 10 1 664FSDN1520 Cotter pin DN15 1 4401 X 11 1 see Table 7 5 16 Plug 1 4404 X 12...

Страница 75: ... 1 6690200200020 Cleaning head 360 1 4404 6690200230020 Cleaning head 180 upwards 1 4404 6690281003320 Cleaning head 180 downwards 1 4404 Table 7 5 15 TANKO CP3 cleaning heads Plugs for Speed Control for threaded Connection Item Quantity Article number Designation Material Wear Parts Kit 11 1 668500000230020 Plug d 0 0 1 4404 X 66850000023E020 Plug d 2 0 1 4404 X 66850000023N020 Plug d 4 0 1 4404 ...

Страница 76: ...during the cleaning process Before starting work observe the working steps of the switch off procedure see section 7 2 Switch off Procedure Before opening the container observe the cooling and draining time Use personal protective equipment e g protective gloves safety shoes safety goggles WARNING Hazardous situations caused by performing work on the device incorrectly There is a risk of death or ...

Страница 77: ...s removed Spraying head does not rotate although enough cleaning fluid is flowing The plain or running surfaces of the bearing have been damaged Bushings and or bearings are seizing Move the cleaning head by hand In case of stiffness internal damage may have been caused by a knock or blow Replace faulty parts Deposits or damage in the device Check the bushings and or bearings for wear clean or rep...

Страница 78: ...y Switching off with the EMERGENCY STOP in case of emergency is designed to disconnect the entire machine from the supply voltage without delay in order to eradicate the risks caused by electrical voltage immediately Shutting down in case of emergency using the EMERGENCY STOP is intended to prevent risks which cause hazardous movements as soon as possible The EMERGENCY STOP must have priority over...

Страница 79: ...e protective work clothing protective gloves and safety goggles when carrying out the tasks In case of any uncertainty or doubt contact AWH Removal Only experts are permitted to perform the removal from the container and the disassembly of the device for disposal The section 7 3 Removal contains information on the removal of the devices and its interfaces The safety instructions in section 7 1 Saf...

Страница 80: ...range for disposal Comply with locally applicable health safety disposal and environmental protection regulations NOTE Risk of environmental damage as a result of improper disposal Cleaning agents consumables and lubricants must NOT be allowed to enter the groundwater waterways or sewerage system There is a risk of environmental damage Dispose of any cleaning agents lubricants and consumables e g ...

Страница 81: ... Disposal 72 Duties of the Owner Operating Company 9 E Emergency 71 Expert Expert 11 28 43 61 Instructed Person 11 61 Qualified Electrician 43 Explanation of Signal Words 1 Explanation of the Warnings 2 F Faults 5 69 Faults and Remedial Action 70 Functional check Trial Run with the Device 38 43 48 G General Function Description 18 H How to Act in Case of an Emergency 71 I Identification Marking 14...

Страница 82: ... for Commissioning 36 Safety Notes for Fault Clearance 69 Safety Notes for Installation 27 Safety Notes for Maintenance 43 Scope of delivery 24 Spare parts CP2 spare parts 63 CP2S spare parts 65 CP3 spare parts 67 Spare Parts and Customer Service 62 Spare Parts and Wear Parts Spare Parts 6 9 62 Spare Parts Replacement Parts and Accessories 9 Spray Angle 64 66 68 Storage 26 Switch off Procedure 45 ...

Страница 83: ...TANKO CP Jet Cleaner Appendices Translation of the original operating installation instructions 2016 10 75 77 Appendices Appendix 1 Declaration Translation 76 ...

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Страница 85: ...TANKO CP Jet Cleaner Notes Translation of the original operating installation instructions 2016 10 77 77 Notes ...

Страница 86: ...A member of NEUMO Ehrenberg Group Armaturenwerk Hötensleben GmbH Schulstr 5 6 39393 Hötensleben Germany Phone 49 39405 92 0 Fax 49 39405 92 111 E Mail info awh eu Homepage http www awh eu ...

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