AVK 145 Series Скачать руководство пользователя страница 9

INSTALLATION, OPERATION AND MAINTENANCE MANUAL – ORIGINAL VERSION

AVK GATE VALVES FOR WATER AND FIRE PROTECTION

SERIES 145

Page 9/12   

 

MI GateValve 145 rev. AC 2020 GB

7.1.3 BONNET GASKET REPLACEMENT

WARNING

To perform the following steps, make sure that the water 

main supply line has been shut off and that the pressure has 

been bled off!

NOTE

Ensure that the valve is in fully open position to ease head 

assembly removal.

1.  Remove the hot melt glue that covers the bonnet bolts 

(F216) using a small, flat bladed screwdriver (Fig. 4A).

2.  Once the hot melt glue has been removed, use a 5/16” 

(8mm) Allen wrench to remove the valve bonnet bolts 

(F216) from DN65 valves. For DN80-200 valves, use a 

3/8” (10mm) Allen wrench (Fig. 4B).

3.  Replace the bonnet gasket (F218). Place the bonnet 

gasket into the relief in the bonnet (F217) and insert the 

bonnet bolts (F216) into the bolt holes in the bonnet 

(F217) and through the bonnet gasket (F218).

4.  Re-assemble in reverse order, torquing the bonnet bolts 

to 40 ft. lbs. in a diametrically opposite pattern (180 

degrees apart).

5.  To replace the protective hot melt glue over the bonnet 

bolts, use any EPA approved caulk or hot melt glue.

NOTE

The procedure for bonnet gasket replacement can also be 

used on OS&Y assemblies.

page 9

NRS (Non-Rising Stem) VALVE REPAIRS:

BONNET GASKET REPLACEMENT

WARNING: 

To perform the following steps, be sure the Water 

Main Supply Line has been shut off, and that the pressure has 

been bled off! 

NOTE:  

Ensure that the valve is in the fully open position to ease 

head assembly removal.  

 

1. Using a small, flat bladed screwdriver, remove the hot melt 

    glue that covers the Bonnet Bolts (F216).

    ( See Fig. 5A )

2. Once the hot melt glue has been removed, use 5/16", or 8mm 

    Allen wrench to remove the 2½" vavle Bonnet Bolts (F216), 

    and a  3/8”, or 10mm Allen wrench for valve sizes 3"- 8". 

    ( See Fig. 5B )

3. Replace the Bonnet Gasket (F218). Place the Bonnet gasket 

    into the relief in the Bonnet (F217), and insert the Bonnet 

    Bolts (F216), into the bolt holes in the Bonnet (F217), and 

    through the Bonnet Gasket (F218).

4. Re-assemble in reverse order, torquing the Bonnet Bolts to 40 

     ft. lbs., in a diametrically opposed (180 degrees apart) pattern.

5. To replace the protective hot melt glue over the Bonnet Bolts,

     use any EPA approved caulk, or hot melt glue.

NOTE:  

The Bonnet Gasket procedures can also be used on 

OS&Y assemblies.

Fig. 5A

Fig. 5B

F216

F218

F217

Fig. 4A

page 9

NRS (Non-Rising Stem) VALVE REPAIRS:

BONNET GASKET REPLACEMENT

WARNING: 

To perform the following steps, be sure the Water 

Main Supply Line has been shut off, and that the pressure has 

been bled off! 

NOTE:  

Ensure that the valve is in the fully open position to ease 

head assembly removal.  

 

1. Using a small, flat bladed screwdriver, remove the hot melt 

    glue that covers the Bonnet Bolts (F216).

    ( See Fig. 5A )

2. Once the hot melt glue has been removed, use 5/16", or 8mm 

    Allen wrench to remove the 2½" vavle Bonnet Bolts (F216), 

    and a  3/8”, or 10mm Allen wrench for valve sizes 3"- 8". 

    ( See Fig. 5B )

3. Replace the Bonnet Gasket (F218). Place the Bonnet gasket 

    into the relief in the Bonnet (F217), and insert the Bonnet 

    Bolts (F216), into the bolt holes in the Bonnet (F217), and 

    through the Bonnet Gasket (F218).

4. Re-assemble in reverse order, torquing the Bonnet Bolts to 40 

     ft. lbs., in a diametrically opposed (180 degrees apart) pattern.

5. To replace the protective hot melt glue over the Bonnet Bolts,

     use any EPA approved caulk, or hot melt glue.

NOTE:  

The Bonnet Gasket procedures can also be used on 

OS&Y assemblies.

Fig. 5A

Fig. 5B

F216

F218

F217

Fig. 4B

Содержание 145 Series

Страница 1: ...ing 4 3 Storage 5 Installation and testing 5 1 Inspection prior to installation 5 2 Installation 5 3 Testing after installation 5 4 Application hazards 6 Operation and maintenance 6 1 Tools 6 2 Operation 6 3 Maintenance procedures 6 3 1 Inspection 6 3 2 Record keeping 7 Repair procedures 7 1 NRS valve repairs 7 1 1 Wrench nut repair 7 1 2 Upper stem seal components repair 7 1 3 Bonnet gasket repla...

Страница 2: ...All series 145 valves are configured for CTC operation and have flanged end connections to ANSI B16 42 class 150 This manual will provide you with the information needed to properly install and maintain the valves and to ensure a long service life 2 EXPLODED VIEW Page 2 12 MI GateValve 145 rev AC 2020 GB American AVK Series 145 Resilient Seated Gate Valve Exploded Parts Breakdown F220 F201 F221 F2...

Страница 3: ...F215 OS Y stem assembly Stainless steel stem Wedge pin Wedge 304 Stainless steel 304 Stainless steel EPDM encapsulated ductile iron core with integral nylon wedge shoes F216 Bonnet bolts Zinc plated steel F217 NRS bonnet Ductile iron ASTM A536 F218 Bonnet gasket NBR F219 Body Ductile iron ASTM A536 F220 Wrench nut handwheel bolt Zinc plated steel F221 Wrench nut handwheel washer Zinc plated steel ...

Страница 4: ...esent 2 Inspect each valve in a similar manner as described in section 4 2 INSPECTION AFTER UNLOADING 5 2 INSTALLATION 1 All exposed bolts should be checked for proper tightness 2 Where practical valves should be located in easily accessible areas 3 Valves should be supported and aligned to avoid damage to the valves Valves should not be used to correct misaligned piping 4 Tighten bolts and nuts f...

Страница 5: ...ON HAZARDS 1 Resilient seated gate valves should not be installed in lines where service pressure will exceed the rated working pressure of the valve 2 Resilient seated gate valves should not be used for throttling service unless the design is specifically recommended for that purpose or approved in advance by the manufacturer 3 Resilient seated gate valves should not be used in applications that ...

Страница 6: ... of packing or seals If leakage is observed all defective O rings seals gaskets or end connection sealing parts should be replaced If the leakage can not be corrected immediately the nature of the leakage should be reported promptly to those who are responsible for repairs If the valve is inoperable or irreparable the precise valve location should be noted to save time for repair crews The conditi...

Страница 7: ...nut bolt F220 and wrench nut washer F221 using a 1 2 13mm wrench for DN65 100 valve sizes and an 11 16 17mm wrench for DN150 200 valve sizes page 7 REPAIR PROCEDURES In most instances in order to keep system down time to a minimum complete valve assembly replacement is implemented This also may be preferable due to physical access restrictions in the area of the valve in question If this is the ca...

Страница 8: ...Bolts F227 using the appropriate sized Allen Wrench See page 5 3 Remove the Gland Flange F228 4 When performing step 3 verify the location of the Upper Stem Seal O rings quantity 2 F230 and the Stem Seal Bushing F231 They may be located on the Stem F233 See Fig 4A or in the counterbore of the Gland Flange F228 See Fig 4B 5 There is a groove or recess in the bottom of the Gland Flange F228 for the ...

Страница 9: ... 2 Once the hot melt glue has been removed use 5 16 or 8mm Allen wrench to remove the 2 vavle Bonnet Bolts F216 and a 3 8 or 10mm Allen wrench for valve sizes 3 8 See Fig 5B 3 Replace the Bonnet Gasket F218 Place the Bonnet gasket into the relief in the Bonnet F217 and insert the Bonnet Bolts F216 into the bolt holes in the Bonnet F217 and through the Bonnet Gasket F218 4 Re assemble in reverse or...

Страница 10: ...zed lugs Be sure to align the lugs in the correct location See Fig 6B 5 Align the Upper Stem Nut F201 with the Lower Stem Nut F205 And insure that there is full engagement of the lugs 6 Carefully turn the Handwheel F202 in the opening direction until the Yoke Bonnet F263 is fully down and resting on the Body F219 CAUTION When lowering the head assembly back on the body take care to ensure that the...

Страница 11: ...probe to access the three Stem Seal O rings F211 NOTE These O rings are split type o rings When replacing them insure that the splits DO NOT align Rotate the splits at approximately 30 degree intervals Use a light coat of FDA approved food grade grease for lubrication See Fig 7B 3 Reverse steps 2 and 3 for re assembly CAUTION Do not over tighten the upper pair of Gland Follower Bolts F261 Tighten ...

Страница 12: ...e connections Corrective action Tighten flange hardware Corrective action Verify gasket is not damaged Replace if necessary PROBLEM Valve hard to operate Probable cause Gland bolts too tight or unevenly tightened Corrective action Loosen and then re tighten gland bolts evenly Probable cause If the valve has not been operated over a prolonged period of time build up may occur on the internal parts ...

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