AVK 145 Series Скачать руководство пользователя страница 6

INSTALLATION, OPERATION AND MAINTENANCE MANUAL – ORIGINAL VERSION

AVK GATE VALVES FOR WATER AND FIRE PROTECTION

SERIES 145

Page 6/12   

 

MI GateValve 145 rev. AC 2020 GB

6.2 OPERATION

Each valve should be operated through a complete cycle and returned to its normal position on a time schedule designed 

to prevent a buildup of tuberculation or other deposits that could render the valve inoperable or prevent a tight shut-off. The 

interval of time between operations of valves in critical locations, or valves subjected to severe operating conditions, should 

be shorter than that for less important installations but can be whatever time period is found to be satisfactory based on local 

experience. The number of turns required to complete the operation cycle should be recorded and compared with permanent 

installation records to ensure full gate travel.

6.3 MAINTENANCE PROCEDURES

6.3.1 INSPECTION

Each valve should be operated through one complete cycle. If the stem action is tight as a result of “hard water” buildup on 

the stem threads, the operation should be repeated several times until smooth opening an closing. With the gate in the partially 

open position, a visual inspection should be performed, where practical, to check for leakages at all joints, connections, and 

areas of packing or seals. If leakage is observed, all defective O-rings, seals, gaskets or end connection sealing parts should 

be replaced. If the leakage can not be corrected immediately, the nature of the leakage should be reported promptly to those 

who are responsible for repairs. If the valve is inoperable or irreparable, the precise valve location should be noted to save time 

for repair crews. The condition of the valve and, if possible, the gate position should be reported to personnel responsible for 

repairs. In addition, fire departments and other municipal departments should be informed that the valve is out of service.

6.3.2 RECORD KEEPING

In order to carry out a meaningful inspection and maintenance program, it is essential that the location, brand, type, size and 

date of installation of each valve is recorded. Depending on the type of record system used, other information may be entered 

in the permanent record. When a resilient seated gate valve is inspected, an entry should be made to the permanent record 

indicating the date of inspection and condition of the valve. If repair work is necessary, this should be indicated. On completion 

of the work, the nature of the repair and completion date should be recorded.

AVK series 145 NRS (Non-Rising Stem) valves - Turns to open

Valve size

Turns to open

DN65

19

DN80

18

DN100

23

DN150

27

DN200

35

AVK series 145 OS&Y (Outside Stem and Yoke) valves - Turns to open

Valve size

Turns to open

DN65

20

DN80

21

DN100

23

DN150

31

DN200

35

Содержание 145 Series

Страница 1: ...ing 4 3 Storage 5 Installation and testing 5 1 Inspection prior to installation 5 2 Installation 5 3 Testing after installation 5 4 Application hazards 6 Operation and maintenance 6 1 Tools 6 2 Operation 6 3 Maintenance procedures 6 3 1 Inspection 6 3 2 Record keeping 7 Repair procedures 7 1 NRS valve repairs 7 1 1 Wrench nut repair 7 1 2 Upper stem seal components repair 7 1 3 Bonnet gasket repla...

Страница 2: ...All series 145 valves are configured for CTC operation and have flanged end connections to ANSI B16 42 class 150 This manual will provide you with the information needed to properly install and maintain the valves and to ensure a long service life 2 EXPLODED VIEW Page 2 12 MI GateValve 145 rev AC 2020 GB American AVK Series 145 Resilient Seated Gate Valve Exploded Parts Breakdown F220 F201 F221 F2...

Страница 3: ...F215 OS Y stem assembly Stainless steel stem Wedge pin Wedge 304 Stainless steel 304 Stainless steel EPDM encapsulated ductile iron core with integral nylon wedge shoes F216 Bonnet bolts Zinc plated steel F217 NRS bonnet Ductile iron ASTM A536 F218 Bonnet gasket NBR F219 Body Ductile iron ASTM A536 F220 Wrench nut handwheel bolt Zinc plated steel F221 Wrench nut handwheel washer Zinc plated steel ...

Страница 4: ...esent 2 Inspect each valve in a similar manner as described in section 4 2 INSPECTION AFTER UNLOADING 5 2 INSTALLATION 1 All exposed bolts should be checked for proper tightness 2 Where practical valves should be located in easily accessible areas 3 Valves should be supported and aligned to avoid damage to the valves Valves should not be used to correct misaligned piping 4 Tighten bolts and nuts f...

Страница 5: ...ON HAZARDS 1 Resilient seated gate valves should not be installed in lines where service pressure will exceed the rated working pressure of the valve 2 Resilient seated gate valves should not be used for throttling service unless the design is specifically recommended for that purpose or approved in advance by the manufacturer 3 Resilient seated gate valves should not be used in applications that ...

Страница 6: ... of packing or seals If leakage is observed all defective O rings seals gaskets or end connection sealing parts should be replaced If the leakage can not be corrected immediately the nature of the leakage should be reported promptly to those who are responsible for repairs If the valve is inoperable or irreparable the precise valve location should be noted to save time for repair crews The conditi...

Страница 7: ...nut bolt F220 and wrench nut washer F221 using a 1 2 13mm wrench for DN65 100 valve sizes and an 11 16 17mm wrench for DN150 200 valve sizes page 7 REPAIR PROCEDURES In most instances in order to keep system down time to a minimum complete valve assembly replacement is implemented This also may be preferable due to physical access restrictions in the area of the valve in question If this is the ca...

Страница 8: ...Bolts F227 using the appropriate sized Allen Wrench See page 5 3 Remove the Gland Flange F228 4 When performing step 3 verify the location of the Upper Stem Seal O rings quantity 2 F230 and the Stem Seal Bushing F231 They may be located on the Stem F233 See Fig 4A or in the counterbore of the Gland Flange F228 See Fig 4B 5 There is a groove or recess in the bottom of the Gland Flange F228 for the ...

Страница 9: ... 2 Once the hot melt glue has been removed use 5 16 or 8mm Allen wrench to remove the 2 vavle Bonnet Bolts F216 and a 3 8 or 10mm Allen wrench for valve sizes 3 8 See Fig 5B 3 Replace the Bonnet Gasket F218 Place the Bonnet gasket into the relief in the Bonnet F217 and insert the Bonnet Bolts F216 into the bolt holes in the Bonnet F217 and through the Bonnet Gasket F218 4 Re assemble in reverse or...

Страница 10: ...zed lugs Be sure to align the lugs in the correct location See Fig 6B 5 Align the Upper Stem Nut F201 with the Lower Stem Nut F205 And insure that there is full engagement of the lugs 6 Carefully turn the Handwheel F202 in the opening direction until the Yoke Bonnet F263 is fully down and resting on the Body F219 CAUTION When lowering the head assembly back on the body take care to ensure that the...

Страница 11: ...probe to access the three Stem Seal O rings F211 NOTE These O rings are split type o rings When replacing them insure that the splits DO NOT align Rotate the splits at approximately 30 degree intervals Use a light coat of FDA approved food grade grease for lubrication See Fig 7B 3 Reverse steps 2 and 3 for re assembly CAUTION Do not over tighten the upper pair of Gland Follower Bolts F261 Tighten ...

Страница 12: ...e connections Corrective action Tighten flange hardware Corrective action Verify gasket is not damaged Replace if necessary PROBLEM Valve hard to operate Probable cause Gland bolts too tight or unevenly tightened Corrective action Loosen and then re tighten gland bolts evenly Probable cause If the valve has not been operated over a prolonged period of time build up may occur on the internal parts ...

Отзывы: