Aventics CONTROLAIR HG-2 Скачать руководство пользователя страница 14

Page 14 

NOTICE TO PRODUCT USERS

 

1. 

WARNING: FLUID MEDIA 

AVENTICS pneumatic devices are designed and tested for use 
with  filtered,  clean,  dry,  chemical  free  air  at  pressures  and 
temperatures  within  the  specified  limits  of  the  device.  For  use 
with  media  other  than  air  or  for  human  life  support  systems, 
AVENTICS must be consulted. Hydraulic cylinders are designed 
for operation with filtered, clean, petroleum based hydraulic fluid; 
operation using fire-resistant or other special types of fluids may 
require special packing and seals. Consult the factory. 

2. WARNING: MATERIAL COMPATIBILITY  

Damage  to  product  seals  or  other  parts  caused  by  the  use  of 
noncompatible  lubricants,  oil  additives  or synthetic lubricants  in 
the  air  system  compressor  or  line  lubrication  devices  voids 
AVENTICS  warranty  and  can  result  in  product  failure  or  other 
malfunction. See lubrication recommendations below. 

AIR  LINE  LUBRICANTS! 

In service higher than 18 cycles per 

minute  or  with  continuous flow  of  air  through the  device,  an  air 
line lubricator is recommended.* (Do not use line lubrication with 
vacuum  products.)  However,  the  lubricator  must  be  maintained 
since the oil will wash out the grease, and lack of lubrication will 
greatly  shorten  the  life  expectancy.  The  oils  used  in  the 
lubricator must be compatible with the elastomers in the device. 
The  elastomers  are  normally  BUNA-N,  NEOPRENE,  VITON, 
SILICONE  and  HYTREL.    AVENTICS  recommends  the  use  of 
only  petroleum  based  oils  without  synthetic  additives,  and  with 
an aniline point between 180° F and 210° F.  

COMPRESSOR  LUBRICANTS! 

All  compressors  (with  the 

exception of special "oil free" units) pass oil mist or vapor from 
the  internal  crankcase  lubricating  system  through  to  the 
compressed  air.  Since  even  small  amounts  of  non-compatible 
lubricants  can  cause  severe  seal  deterioration  (which  could 
result  in  component  and system  failure)  special care should  be 
taken in selecting compatible compressor lubricants.  

3. WARNING: INSTALLATION AND MOUNTING 

The  user  of  these  devices  must  conform  to  all  applicable 
electrical, mechanical, piping and other codes in the installation, 
operation or repair of these devices. 
 

INSTALLATION  ! 

Do  not  attempt  to  install,  operate  or  repair 

these devices without proper training in the technique of working 
on  pneumatic  or  hydraulic  systems  and  devices,  unless  under 
trained  supervision.    Compressed  air  and  hydraulic  systems 
contain high levels of stored energy. Do not attempt to connect, 

disconnect  or  repair  these  products  when  a  system  is  under 
pressure.  Always  exhaust  or  drain  the  pressure  from  a  system 
before performing any service work.  Failure to do so can result 
in serious personal injury. 

MOUNTING! 

Devices should be mounted and positioned in such 

a manner that they cannot be accidentally operated. 

4. WARNING: APPLICATION AND USE OF PRODUCTS 

The  possibility  does  exist for  any  device  or  accessory  to fail to 
operate properly through misuse, wear or malfunction. The user 
must consider these possibilities and should provide appropriate 
safe  guards  in  the  application  or  system  design  to  prevent 
personal injury or property damage in the event of a malfunction. 

5. WARNING: CONVERSION, MAINTENANCE AND REPAIR 

When  a  device  is  disassembled  for  conversion  to  a  different 
configuration, maintenance or repair, the device must be tested 
for  leakage  and  proper  operation  after  being  reassembled  and 
prior to installation. 

MAINTENANCE  AND REPAIR! 

Maintenance periods should be 

scheduled  in  accordance  with  frequency  of  use  and  working 
conditions. All AVENTICS products should provide a minimum of 
1,000,000  cycles  of  maintenance  free  service  when  used  and 
lubricated as recommended. However, these products should be 
visually inspected for defects and given an "in system" operating 
performance  and  leakage  test  once  a  year.  Where  devices 
require a major repair as a result of the one million cycles, one 
year,  or  routine  inspection,  the  device  must  be  disassembled, 
cleaned,  inspected,  parts  replaced  as  required,  rebuilt  and 
tested for leakage and proper operation prior to installation. See 
individual catalogs for specific cycle life estimates. 

6. PRODUCT CHANGES 

Product changes including specifications, features, designs and 
availability are subject to change at any time without notice. For 
critical dimensions or specifications, contact factory. 
*Many  AVENTICS  pneumatic  valves  and  cylinders  can  operate 
with  or  without  air  line lubrication; see  individual sales catalogs 
for details. 

 

LIMITATIONS OF WARRANTIES & REMEDIES

 

AVENTICS warrants its products sold by it to be free from defects in material and workmanship to the following: 
For  twelve  months  after  shipment  AVENTICS  will  repair  or  replace  (F.O.B.  our  works),  at  its  option,  any  equipment  which  under 
normal conditions of use and service proves to be defective in material or workmanship at no charge to the purchaser.  No charge will 
be  made  for  labor  with  respect  to  defects  covered  by  this  Warranty,  provided  that  the  work  is  done  by  AVENTICS  or  any  of  its 
authorized  service  facilities.    However,  this  Warranty  does  not  cover  expenses  incurred  in  the  removal  and  reinstallation  of  any 
product, nor any downtime incurred, whether or not proved defective. 
All  repairs  and  replacement  parts  provided  under  this  Warranty  policy  will  assume  the  identity,  for  warranty  purposes,  of  the  part 
replaced, and the warranty on such replacement parts will expire when the warranty on the original part would have expired.   Claims 
must be submitted within thirty days of the failure or be subject to rejection. 
This Warranty is not transferable beyond the first using purchaser.  Specifically, excluded from this Warranty are failures caused by 
misuse, neglect, abuse, improper operation or filtration, extreme temperatures, or unauthorized service or parts.  This Warranty also 
excludes the use of lubricants, fluids or air line additives that are not compatible with seals or diaphragms used in the products.  This 
Warranty  sets  out  the  purchaser's  exclusive  remedies  with  respect  to  products  covered  by  it,  whether  for  negligence  or  otherwise.  
Neither, AVENTICS nor any of its affiliates will be liable for consequential or incidental damages or other losses or expenses incurred 
by reason of the use or sale of such products.  Our liability (except as to title) arising out of the sale, use or operation of any product or 
parts,  whether  on  warranty,  contract  or  negligence  (including claims  for  consequential  or  incidental damage)  shall  not  in  any  event 
exceed the cost of replacing the defective products and, upon expiration of the warranted period as herein provided, all such liability is 
terminated.    THIS  WARRANTY  IS  IN  LIEU  OF  ALL  OTHER  WARRANTIES,  EXPRESS  OR  IMPLIED,  WHETHER  FOR 
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR OTHERWISE.  No attempt to alter, amend or extend this 
Warranty shall be effective unless authorized in writing by an officer of AVENTICS Corporation. 
AVENTICS reserves the right to discontinue manufacture of any product, or change product materials, design or specifications without 
notice.

 

Содержание CONTROLAIR HG-2

Страница 1: ...ine Further movement past 10 degrees to full travel position 46 degrees continues to actuate the side valve delivery supply pressure to the delivery lines and continues to activate the pressure graduating valve to deliver graduated pressure to a second delivery line which increases in proportion to the amount of handle movement from neutral The maximum graduated pressure obtained at full handle tr...

Страница 2: ...g environment of the Controlair Valve All valves must be visually inspected for wear and given an in System operating performance and leakage test at least once a year If these visual observations indicate valve repair is required the valve must be removed immediately and repaired A major overhaul is recommended at one million cycles However where frequency of use is such that it would require mor...

Страница 3: ...Page 3 HG 2 TYPE CONTROLAIR VALVE OUTLINE VIEW ...

Страница 4: ...rd compressing the control spring When sufficient diaphragm deflection is obtained to allow the upper supply valve in the pressure control portion to close the pressure in the delivery line is held to that value The value of the pressure delivered to the outlet port is proportional to the pressure graduating portion plunger movement This movement in turn is controlled by the cam contour and is pro...

Страница 5: ...ng screws Items 23 of the operated lever 20 just far enough to open the exhaust valve so that gauge in the output line starts to show a drop in pressure From this point turn the adjusting screw in a full three 3 turns This will open the inlet valve of the side valve to its maximum capacity Move the handle to the other extreme position and repeat these adjustments on the other side valve lever Grad...

Страница 6: ...TRAVEL FULL TRAVEL FULL TRAVEL DUAL CAM SIDE VALVE 3 Way INLET EXHAUST VALVE UNIT SUPPLY VALVE EXHAUST VALVE EXHAUST PORT ADJUSTING SCREW RANGE CONTROL SPRING SENSING PORT ORIFICE DIAPHRAGM LEGEND PIPE BRACKET 2 SUPPLY IN 8 GRADUATED DELIVERY 1 SIDE VALVE DELIVERY 3 PLUGGED ...

Страница 7: ...31000043 526749 00000 Cam Portion less valve portion pipe bracket screws and nameplate R431006857 Valve Portion less pipe bracket screws and cam portion R431003843 Model Cam Portion New Part Number Cam Portion Old Part Number Valve Portion New Part Number Valve Portion Old Part Number R431006857 P 066657 00000 R431003842 P 055584 00001 HG 2 FX R431006857 P 066657 00000 R431003843 P 055584 00002 ...

Страница 8: ...ke Assy Part No R431001302 850187 00000 NOTE 1 See Page 8 9 for part numbers 2 See page 12 for repair kits 3 Matched Lapped set of Items 34 41 are in Kit R431003892 P 055687 00000 Pg 12 P N R431006913 P 066890 00000 Pipe Bracket Portion Complete Ref 1 2 3 ...

Страница 9: ...r With Lever 22 1 Plug Valve R431005364 P 060028 00000 23 1 Screw 1 4 28 x 1 2 Lever With Lever With Lever 24 1 Pin 3 16 Lever RT With Lever With Lever 25 2 Washer R4310024309 P 049898 00009 26 2 Nut 5 16 18 R431002419 P 049901 00020 27 1 Pin Lever R431002722 P 050686 00007 28 2 Pin 1 16 x 1 2 R431002541 P 049913 00001 29 1 Spring Exhaust Valve See Kits See Kits 30 1 Spring Diaphragm See Pg 7 See ...

Страница 10: ...1 Nut 10 32 See Kits See Kits 51 1 Nut 1 4 28 Elastic R431001871 P 049589 00000 52 1 Yoke R431006896 P 066852 00000 53 1 Shaft Handle R431000155 850460 00000 54 1 Ball R431000012 517026 00000 55 1 Screw 5 16 18 See Kits See Kits 57 1 Spacer R431002691 P 050625 00001 60 1 Nut Cap R431003740 P 055465 00000 61 1 Cam Complete R431002927 P 051623 00002 62 1 Ring Retaining See Kits See Kits 63 1 Shaft C...

Страница 11: ...16 17 R431000132 850187 00000 Note 5 1 Friction Brake Kit for FX FXR Models Includes items 47 48 49 50 65 R431006418 P 064421 00004 Note 5 1 Cam Shaft Kit for FX FXR Models Includes items 51 52 53 54 62 R431006913 P 066890 k0000 1 Pipe Bracket Portion Kit for all Models Includes items 1 2 3 4 NOTES 1 The inlet and exhaust valve unit Item 34 and exhaust valve seat Item 42 are lapped together to for...

Страница 12: ...f 100 psi 6 9 bar and above set supply line pressure to 100 psi 6 9 bar Move valve handle to deliver 95 psi 6 6 bar to delivery line 1 and hold in that position Closed valve in supply line to port 2 and valve and valve in port 1 delivery line to isolate the graduating valve Observe the delivery gauge in line 1 A pressure drop of no more than 2 psi 0 14 bar in 30 seconds is permitted 4 Flow Capacit...

Страница 13: ...VERY Notes 1 AVENTICS Taskmaster Timing Volumes part number R431002899 TM 058887 00225 can be used for the volumes indicated 2 The supply air line to the valve and the delivery lines must be full size as shown Line must not exceed 3 ft 1 meter between the supply valve and port 2 or between ports 1 3 3 It is recommended that as large of gauge as practical be used on the delivery lines A 6 gauge is ...

Страница 14: ...tenance periods should be scheduled in accordance with frequency of use and working conditions All AVENTICS products should provide a minimum of 1 000 000 cycles of maintenance free service when used and lubricated as recommended However these products should be visually inspected for defects and given an in system operating performance and leakage test once a year Where devices require a major re...

Страница 15: ...gtan Ontario CANAD A L71tt TM www av entics cam ca infa ca a11entics cam Slv1 8 QQ 65 12 May 2QT4 Sub1ec ttn c hange Printed in United States AVENTICS Carparatian This dac urnent as well as the data spec ific atians and atherinfurmatian setfurth in it are the ED Clusive property atAVEl JTICS It may natb e reproduced argiven ta third parties withautits cansent ...

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