Aventics CONTROLAIR HG-2 Скачать руководство пользователя страница 1

HG-2 TYPE CONTROLAIR

® 

 VALVE

SERVICE INFORMATION 

DESCRIPTION OF MODELS 

The HG-2 type CONTROLAIR valves are handle 
operated units consisting of one 3-way directional 
side  valve  and  a  3-way  pressure  graduating 
portion.  The directional side valve is arranged to 
supply  full  supply  pressure  to  two  separate 
delivery lines.  The pressure graduating portion is 
arranged  to  increase,  decrease,  or  maintain 
graduated  air  pressure  to  a  second  separate 
delivery line. 

In  neutral  position  both  delivery  lines  are 
exhausted.    Handle  movement  either  side  of 
neutral position actuates the graduating portion to 
deliver graduated pressure to one of the delivery 
lines as the handle is moved to full travel position. 
The side valve is operated in only one direction of 
handle travel movement from neutral position.  A 
movement  of  10  degrees  from  neutral  position 
opens  the  3-way  side  valve  and  directs  supply 
pressure  to  a  delivery  line.    Further  movement 
past  10  degrees  to  full  travel  position  (46 
degrees)  continues  to  actuate  the  side  valve 
delivery supply pressure to the delivery lines, and 
continues  to  activate  the  pressure  graduating 
valve  to  deliver  graduated  pressure  to  a  second 
delivery  line  which  increases in proportion  to the 
amount  of  handle  movement  from  neutral.    The 
maximum  graduated  pressure  obtained  at  full 
handle travel depends on the value of the control 
spring installed. 

MODELS 

The only model of the HG-2 type valve is the HG-
2-FX  CONTROLAIR  Valve.    The  handle  is 
equipped  with  a  friction  brake  that  will  hold  the 
handle  in  any  position  selected  in  the  handle 
travel arc.  The brake is internally adjustable. 

TABLE OF CONTENTS  

  PAGE 

Description of Models 

Warnings 

Technical Data 

Installation 

Maintenance and Repair 

Outline Dimensions 

Descriptions of Operation 

Maintenance and Repair 

Graphical Symbol 

Identity Schedule 

Exploded View 

Part List 

9-10

Repair Kit 

11 

Testing 
         Function 

12 

         Pressure Range 

12 

         Leakage 

12 

         Flow Capacity 

12 

         Response 

12 

         Mechanical Detents 

12 

Test Setup 

12 

Test Diagram 

13 

SM-800.6512 

Содержание CONTROLAIR HG-2

Страница 1: ...ine Further movement past 10 degrees to full travel position 46 degrees continues to actuate the side valve delivery supply pressure to the delivery lines and continues to activate the pressure graduating valve to deliver graduated pressure to a second delivery line which increases in proportion to the amount of handle movement from neutral The maximum graduated pressure obtained at full handle tr...

Страница 2: ...g environment of the Controlair Valve All valves must be visually inspected for wear and given an in System operating performance and leakage test at least once a year If these visual observations indicate valve repair is required the valve must be removed immediately and repaired A major overhaul is recommended at one million cycles However where frequency of use is such that it would require mor...

Страница 3: ...Page 3 HG 2 TYPE CONTROLAIR VALVE OUTLINE VIEW ...

Страница 4: ...rd compressing the control spring When sufficient diaphragm deflection is obtained to allow the upper supply valve in the pressure control portion to close the pressure in the delivery line is held to that value The value of the pressure delivered to the outlet port is proportional to the pressure graduating portion plunger movement This movement in turn is controlled by the cam contour and is pro...

Страница 5: ...ng screws Items 23 of the operated lever 20 just far enough to open the exhaust valve so that gauge in the output line starts to show a drop in pressure From this point turn the adjusting screw in a full three 3 turns This will open the inlet valve of the side valve to its maximum capacity Move the handle to the other extreme position and repeat these adjustments on the other side valve lever Grad...

Страница 6: ...TRAVEL FULL TRAVEL FULL TRAVEL DUAL CAM SIDE VALVE 3 Way INLET EXHAUST VALVE UNIT SUPPLY VALVE EXHAUST VALVE EXHAUST PORT ADJUSTING SCREW RANGE CONTROL SPRING SENSING PORT ORIFICE DIAPHRAGM LEGEND PIPE BRACKET 2 SUPPLY IN 8 GRADUATED DELIVERY 1 SIDE VALVE DELIVERY 3 PLUGGED ...

Страница 7: ...31000043 526749 00000 Cam Portion less valve portion pipe bracket screws and nameplate R431006857 Valve Portion less pipe bracket screws and cam portion R431003843 Model Cam Portion New Part Number Cam Portion Old Part Number Valve Portion New Part Number Valve Portion Old Part Number R431006857 P 066657 00000 R431003842 P 055584 00001 HG 2 FX R431006857 P 066657 00000 R431003843 P 055584 00002 ...

Страница 8: ...ke Assy Part No R431001302 850187 00000 NOTE 1 See Page 8 9 for part numbers 2 See page 12 for repair kits 3 Matched Lapped set of Items 34 41 are in Kit R431003892 P 055687 00000 Pg 12 P N R431006913 P 066890 00000 Pipe Bracket Portion Complete Ref 1 2 3 ...

Страница 9: ...r With Lever 22 1 Plug Valve R431005364 P 060028 00000 23 1 Screw 1 4 28 x 1 2 Lever With Lever With Lever 24 1 Pin 3 16 Lever RT With Lever With Lever 25 2 Washer R4310024309 P 049898 00009 26 2 Nut 5 16 18 R431002419 P 049901 00020 27 1 Pin Lever R431002722 P 050686 00007 28 2 Pin 1 16 x 1 2 R431002541 P 049913 00001 29 1 Spring Exhaust Valve See Kits See Kits 30 1 Spring Diaphragm See Pg 7 See ...

Страница 10: ...1 Nut 10 32 See Kits See Kits 51 1 Nut 1 4 28 Elastic R431001871 P 049589 00000 52 1 Yoke R431006896 P 066852 00000 53 1 Shaft Handle R431000155 850460 00000 54 1 Ball R431000012 517026 00000 55 1 Screw 5 16 18 See Kits See Kits 57 1 Spacer R431002691 P 050625 00001 60 1 Nut Cap R431003740 P 055465 00000 61 1 Cam Complete R431002927 P 051623 00002 62 1 Ring Retaining See Kits See Kits 63 1 Shaft C...

Страница 11: ...16 17 R431000132 850187 00000 Note 5 1 Friction Brake Kit for FX FXR Models Includes items 47 48 49 50 65 R431006418 P 064421 00004 Note 5 1 Cam Shaft Kit for FX FXR Models Includes items 51 52 53 54 62 R431006913 P 066890 k0000 1 Pipe Bracket Portion Kit for all Models Includes items 1 2 3 4 NOTES 1 The inlet and exhaust valve unit Item 34 and exhaust valve seat Item 42 are lapped together to for...

Страница 12: ...f 100 psi 6 9 bar and above set supply line pressure to 100 psi 6 9 bar Move valve handle to deliver 95 psi 6 6 bar to delivery line 1 and hold in that position Closed valve in supply line to port 2 and valve and valve in port 1 delivery line to isolate the graduating valve Observe the delivery gauge in line 1 A pressure drop of no more than 2 psi 0 14 bar in 30 seconds is permitted 4 Flow Capacit...

Страница 13: ...VERY Notes 1 AVENTICS Taskmaster Timing Volumes part number R431002899 TM 058887 00225 can be used for the volumes indicated 2 The supply air line to the valve and the delivery lines must be full size as shown Line must not exceed 3 ft 1 meter between the supply valve and port 2 or between ports 1 3 3 It is recommended that as large of gauge as practical be used on the delivery lines A 6 gauge is ...

Страница 14: ...tenance periods should be scheduled in accordance with frequency of use and working conditions All AVENTICS products should provide a minimum of 1 000 000 cycles of maintenance free service when used and lubricated as recommended However these products should be visually inspected for defects and given an in system operating performance and leakage test once a year Where devices require a major re...

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