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07001-00405

07003-00333

07003-00127

07003-00189

07003-00194

07003-00271

07003-00273

07003-00274

07003-00341

07003-00277

07003-00278

07003-00281

07003-00204

07003-00287

07003-00288

07003-00342

07003-00310

07003-00415

07005-00088

07005-01274

07008-00010

07007-00224

71213-03800

71213-02021

71213-02022

07003-00416

71221-02006

71223-02001

71221-02002

71213-03000

71213-02008

71210-02009

71213-02025

71223-02121

71221-02008

71213-02012

71210-02014

71210-02103

71210-02101

71220-02102

M5x5 HEX SOCKET BUTTON HD BLEED SCREW

LIP SEAL

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O

'

 RING

'

O

'

 RING

M5 BONDED SEAL

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O

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 RING

LIP SEAL

LIP SEAL

LIP SEAL

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O

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 RING

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 RING

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 RING

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 RING

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 RING

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 RING

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O

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 RING

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O

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 RING 

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 RING  

TRIGGER VALVE

1/8

"

 BSP PLUG

6

"

 FLEXIBLE HOSE

3mm DIAx10mm SPIROL PIN

STEM COLLECTOR BOTTLE ASSEMBLY

BEARING TAPE - PISTON ROD

BEARING TAPE - PISTON

'

O

'

 RING

SEALING WASHER

BODY MACHINED

BASE COVER

BOTTLE ADAPTOR ASSEMBLY

TRIGGER ASSEMBLY

VALVE SEAT

END CAP ASSEMBLY

HEAD PISTON

CYLINDER LINER

ROTARY VALVE

CLAMP NUT

LOCKNUT

JAW SPREADER HOUSING

VACUUM SLEEVE

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71210-02019

71213-02010

71210-02022

71210-02024

71221-02007

71223-02027

71213-02028

71210-03205

71210-02104

71210-02031

71221-02004

71221-03210

71213-03320

71210-03400

71230-03600

71210-03700

71210-03800

71213-02013

71221-02014

07003-00027

07002-00108

71221-20105

71221-20101

71221-20103

71221-20102

07003-00280

07002-00163

07007-01993

71221-20104

07002-00098

07001-00677

07003-00274

07490-03002

07003-00268

07003-00398

07003-00042

71210-03401

07007-01503

07900-00842

71213-03900

SEAL RETAINER

TOP PLATE ASSEMBLY

SUSPENSION RING

TRIGGER PIN

RUBBER BOOT

LABEL

RETAINING NUT

GUIDE RING

SEAL HOUSING

SILENCER

TIE ROD

PNEUMATIC PISTON ASSEMBLY

HEAD ASSEMBLY

VALVE SPOOL ASSEMBLY

TRANSFER TUBE ASSEMBLY

ON/OFF VALVE ASSEMBLY

INTENSIFIER SEAL ASSEMBLY

HANDLE ASSEMBLY

BASE PLATE ASSEMBLY

'

O

'

 RING

M6 NYLOC NUT

MODIFIED COUNTER

COUNTER MOULDING

MOULDING RETAINING NUT

SPECIAL M4 SCREW

'

O

'

 RING

WASHER 

CENTRE POLE MAGNET

M5 X 19 COUNTERSUNK SCREW

M5 NYLOK NUT

SCREW

LIP SEAL

SPRING

'

O

'

 RING

'

O

'

 RING 

'

O

'

 RING

VALVE BODY

LABEL BOOK SYMBOL

TOOL INSTRUCTION MANUAL

STOP PLATE ASSEMBLY

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ITEM

PART Nº

DESCRIPTION

ITEM

PART Nº

DESCRIPTION

71223-02000 PARTS LIST

*

 

These are minimum recommended levels of spares based on regular servicing

QTY

SPARES

QTY

SPARES

Содержание Genesis nG3

Страница 1: ...Genesis G3 Hydro Pneumatic Power Tool Instruction Manual...

Страница 2: ......

Страница 3: ...sembly of Base Tool General Assembly 26 Parts List 27 Priming Oil Details 28 Hyspin VG 32 Oil Safety Data 28 Priming Kit 28 Priming Procedure 29 Fault Diagnosis Symptom Possible Cause and Remedy 30 Co...

Страница 4: ...m footing or a stable position before operating the tool machine 10 Ensure that vent holes do not become blocked or covered 11 The operating pressure shall not exceed 7 bar 12 Do not operate the tool...

Страница 5: ...15 cuft Stroke Minimum 26 mm 1 02 in Pull Force 5 5 bar 12 9 kN 2900 lbf Cycle Time Approximately 1 2 seconds Noise Level 75 dB A Weight Including nose equipment 2 25 Kg Vibration Less than 2 5 m s2...

Страница 6: ...3 00 BASE TOOL 1 1 2 3 1 NOSE ASSEMBLY NOSE TIP 2 71223 02000 71210 15000 see note 3 2 3 3 The part number of the base tool remains the same whichever nose assembly or nose tip is fitted See the Gener...

Страница 7: ...REGULATOR AND FILTER DRAIN DAILY 3 METRES MAXIMUM Ensure that the correct nose assembly suitable for the fastener is fitted Connect the tool to the air supply Insert the fastener stem into the nose o...

Страница 8: ...rviced at weekly intervals You should hold some stock of all internal components of the nose assembly and nose tips as they will need regular replacement Use Spanner 07900 00849 supplied with tool to...

Страница 9: ...7340 066012 07612 02001 71210 16020 71210 16070 07381 04701 71210 16070 07381 04701 07498 01401 07340 06201 07340 06201 71210 16070 07381 04701 07498 01401 07612 02001 71210 05002 71210 16070 07348 07...

Страница 10: ...1210 16112 71210 16114 71210 16115 71210 16116 71210 16105 71210 16109 71210 16113 71220 16102 71220 16103 71220 16104 71220 16105 71220 16106 71220 16107 71210 16100 71210 16100 71210 16100 71210 161...

Страница 11: ...COMPLETE TOOL PART NUMBER precede with 71223 00 N O S E A S S E M B L Y part n 71210 15200 A B TYPE 2 NOSE TIPS ARE EXTENDED TO ALLOW ACCESS INTO APPLICATIONS WHERE TYPE 1 NOSE TIPS WILL NOT REACH T Y...

Страница 12: ...B NAME 1 4 1 4 1 4 MONOBOLT INTERLOCK STAVEX T Y P E 6 N O S E T I P S ITEM DESCRIPTION PART N 1 NOSE CASING 07340 00306 2 O RING 07003 00067 3 CHUCK COLLET 07612 02003 4 JAWS 07612 02002 5 JAW SPREA...

Страница 13: ...58 Fit the nose assembly onto the extension Loosen Locknut 40 using 16mm AF Spanner Unscrew and remove both Jaw Spreader Housing 41 and Locknut 40 Replace Locknut 40 with Sealed Nut 71213 02200 screw...

Страница 14: ...17 1 17 3 81 0 84 0 84 0 25 0 25 1 9 2 36 2 46 2 03 2 03 2 03 2 03 3 81 3 81 3 81 3 81 7 87 7 87 7 87 7 87 7 87 7 87 7 87 7 87 7 87 6 35 6 35 7 62 7 62 5 08 5 08 5 08 6 6 6 6 8 13 8 13 4 75 6 35 7 92...

Страница 15: ...01 71213 164022 71213 16403 71213 164042 07345 03700 07345 03800 07345 03700 07345 03800 07345 03301 07494 03601 07494 03011 07345 03401 07494 03701 07345 03501 07494 03801 07165 00701 07165 00702 071...

Страница 16: ...t and slide the jaw carrier assembly back and forth a few times to ensure free movement Go to M L Remove Screws 23 4 off and guard 1 On a straight swivel head also remove Screw 21 and Platform 22 M Pu...

Страница 17: ...el Head illustrations on this page Guard 1 refers to illustration on page 16 While nose tips and jaws will vary for each swivel head other components remain constant within each type of head See table...

Страница 18: ...mbly with special attention to the jaws Lubricate with Moly Lithium grease before assembling Check for oil leaks and air leaks in the air supply hose and fittings Grease can be ordered as a single ite...

Страница 19: ...cal form and water insolubility of the product the bioavailability is negligible Handling General ventilation is recommended Avoid skin and eye contact Storage Do not store with oxidizing agents Keep...

Страница 20: ...ee the nose assemblies section pages 9 to 12 or if a swivel head was fitted pages 14 and 15 For a complete service of the tool we advise that you proceed with dismantling of sub assemblies in the orde...

Страница 21: ...remove Seal Retainer 43 Push Lip Seal 8 and Bearing Tape 26 to the rear and out of Head Assembly 58 taking care not to damage the cylinder bore Remove Seal Housing 52 and Lip Seal 2 Assemble in rever...

Страница 22: ...ing Spanner 07900 00672 and Location Spigot 07900 00671 Unscrew Clamp Nut 39 and remove together with Top Plate Assembly 44 together with Tie Rods 56 Transfer Tube Assembly 61 O Rings 14 and Silencer...

Страница 23: ...reverse order to Dismantling Instructions noting the following Seals should be checked for damage and replaced if necessary lubricated with Molykote 55m grease Ensure Rotary Valve 38 is assembled in...

Страница 24: ...e Shut Off 3 into the assembled parts 1 2 4 and 5 Retain parts in place using grease Molykote 55 Place O Ring 4 into the recess of Cover Plate 6 retain in position using grease Molykote 55 Place sprin...

Страница 25: ...25 Notes...

Страница 26: ...51 B B 41 12 40 1 6 43 52 Assy 58 2 8 17 64 Assy 21 46 Assy 33 42 19 15 35 Assy 36 9 91 13 28 11 X 26 A 89 20 104 Assy 25 Assy 50 79 80 65 Assy 53 14 53 34 14 7 98 99 Assy 59 96 4 22 14 23 62 Assy 24...

Страница 27: ...49 50 51 52 53 56 57 58 59 61 62 63 64 65 66 67 71 72 73 74 75 76 77 79 80 89 90 91 96 97 98 99 100 103 104 71210 02019 71213 02010 71210 02022 71210 02024 71221 02007 71223 02027 71213 02028 71210 03...

Страница 28: ...or several minutes Although NOT a primary irritant minor irritation may occur following contact Fire Flash point 232 C Not classified as flammable Suitable extinguishing media CO2 dry powder foam or w...

Страница 29: ...crew orifice CARE SHALL BE TAKEN TO ENSURE THAT THE BLEED HOLE IS NOT DIRECTED TOWARDS THE OPERATOR OR OTHER PERSONNEL Switch air supply OFF at ON OFF Valve Assembly 62 Screw priming pump 07900 00700...

Страница 30: ...ew spring 8 to 12 Incorrect component in nose assembly Identify and replace 9 to 12 Jaws will not release Build up of dirt inside the nose assembly Service nose assembly 8 broken stem of Jaw housing n...

Страница 31: ...conformity with the following standards EN ISO 12100 parts 1 2 BS EN ISO 8662 part 6 BS EN ISO 11202 BS EN ISO 3744 BS EN 982 ISO EN 792 part 13 2000 BS EN 983 following the provisions of the Machine...

Страница 32: ...39 039 289911 Fax 39 039 2873079 Email vendite acument com JAPAN Acument Japan Kabushiki Kaisha Center Minami SKY 3 1 Chigasaki Chuo Tsuzuki ku Yokohama city Kanagawa Prefecture Japan 224 0032 Tel 81...

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