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700 Series Controller Troubleshooting

Rev A

9. Intermittent or

irregular
regenerant draw.

a. Low water pressure.
b. Defective injector.

a. Set pump to maintain 20 psi at conditioner.
b. Replace injector. (Contact dealer.)

10. No conditioned

water after
regeneration.

a. No regenerant in regenerant

tank.

b. Injector plugged.
c. Air check valve closes

prematurely.

a. Add regenerant to regenerant tank.

b. Clean injector and screen.
c. Put control momentarily into brine/slow

rinse, C2. Replace or repair air check if
needed. (Contact dealer.)

11. Backwashes or

purges at
excessively low
or high rate.

a. Incorrect drain controller used.

b. Foreign matter affecting valve

operation.

a. Replace with correct size controller. (Contact

dealer.)

b. Remove drain controller and clean ball and

seat.

12. No water flow

display when
water is flowing
on 760 controller.

a. Bypass valve in bypass.
b. Meter probe disconnected or not

fully connected to meter
housing.

c. Restricted meter turbine rotation

due to foreign material in meter.

a. Shift bypass valve to not-in-bypass position.
b. Fully insert probe into meter housing.

c. Remove meter housing, free up turbine and

flush with clean water. Turbine should spin
freely. If not, replace meter. (Contact dealer.)

13. Run out of

conditioned
water between
regenerations.

a. Improper regeneration.

b. Incorrect regenerant setting.
c. Incorrect hardness or capacity

settings.

d. Water hardness has increased.

e. Restricted meter turbine rotation

due to foreign material in meter.

a. Repeat regeneration, making certain that

correct regenerant dosage is used.

b. Set P6 to proper level. See salt setting chart.
c. Set to correct values. See Programming

section.

d. Set hardness to new value. See

Programming section.

e. Remove meter housing, free up turbine and

flush with clean water. Turbine should spin
freely; if not, replace meter. (Contact dealer.)

14. Regenerant tank

overflow.

a. Regenerant valve disc 1 being

held open by foreign matter.

b. Valve disc 2 not closed during

regenerant draw causing brine
refill.

c. Air leak in regenerant line to air

check.

d. Improper drain control for

injector.

e. Drain control clogged with resin

or other debris.

a. Manually operate valve stem to flush away

obstruction.

b. Flush out foreign matter holding disc open

by manually operating valve stem.

c. Check all connections in regenerant line for

leaks. Refer to instructions.

d. Too small of a drain control with a larger

injector will reduce draw rates.

e. Clean drain control.

Содержание Logix 740

Страница 1: ...Service questions please contact your dealer Your local dealer is 740 760 Control 255 and Performa Series Valves 268 268FA Operation Manual Produced with a Trial Version of PDF Annotator www PDFAnnot...

Страница 2: ...Initial Power Up 32 Initial Start up Step By Step Instructions 33 PLACING CONDITIONER INTO OPERATION turning on the water 36 PROGRAMMING THE 700 FOR 5 CYCLE FILTER APPLICATIONS 40 Manganese Greensand...

Страница 3: ...p the camshaft will need to rotate to the HOME in service position Camshaft may take 1 2 minutes to return to home position Err 3 will be displayed until the camshaft returns to home If more than 2 mi...

Страница 4: ...gen Time 2 00 AM is the default time of regeneration To accept this time press the DOWN button to move to step 5 To change the regen time press SET causing 2 00 to flash Use the UP and DOWN buttons to...

Страница 5: ...ormation purposes on 740 control it does not and cannot need to be changed To change capacity on 760 control press SET to make the default capacity flash Use the UP and DOWN buttons to increment to th...

Страница 6: ...t cycle time remaining To Advance Regeneration Cycles Press and hold SET showing current cycle time Simultaneously press SET and UP to advance one cycle An hourglass will display while cam is advancin...

Страница 7: ...ET for 5 seconds 5 The control will be reset to an unprogrammed state 6 Go to Initial Set up section of this sheet to reprogram control Further programming or set up instructions can be found in this...

Страница 8: ...n installing this equipment should have Training in the 700 Logix series controllers and water conditioner installation Knowledge of water conditioning and how to determine proper control settings Bas...

Страница 9: ...sed on connections that do not use an O ring seal Do not use pliers or pipe wrenches All plumbing must be completed according to local codes Soldering near the drain line should be done before connect...

Страница 10: ...any plastic parts Do not get primer or solvent on O rings nuts or the valve System Regeneration Cycles 7 Cycle Operation 1 Service Downflow Cycle C0 Untreated water is directed down through the resin...

Страница 11: ...esidual is rinsed from the resin bed 6 Brine Refill Cycle C8 Brine refill occurs during a portion of the fast rinse cycle Water is directed to the regenerant tank at a controlled rate to create brine...

Страница 12: ...ll Air Check Regenerant Tank Refill Controller Injector and Cap Outlet Inlet Drain Backwash Locking Bar Injector Valve Discs Camshaft Drain Control Screen Filter Manifold Motor Optical Sensor Control...

Страница 13: ...Identification Refill Controller Regenerant Tube Connection Injector and cap Valve Discs Outlet Drain Inlet Backwash Injector Screen Camshaft Drain Control Filter Control Module Mount One Piece Valve...

Страница 14: ...heater of ten feet three meters to prevent backup of hot water into system Local drain for discharge as close as possible Water line connections with shutoff or bypass valves Must meet any local and...

Страница 15: ...alve This will cause physical damage to the internal parts as well as the plumbing High temperatures will affect the controller The display may become unreadable but the controller should continue to...

Страница 16: ...odies Figure 7 Typical Globe Valve Bypass System Normal Operation In Bypass B Y P A S S B Y P A S S B Y P A S S B Y P A S S In Out In Out Normal Operation In Bypass B Y P A S S B Y P A S S B Y P A S S...

Страница 17: ...ve form a 7 inch 18 cm loop at the far end of the line so that the bottom of the loop is level with the drain line connection This will provide an adequate siphon trap Where the drain empties into an...

Страница 18: ...hown Figure 9 Attach length of 1 2 inch 1 3 cm I D tubing not supplied to fitting and run to drain Do not elevate overflow line higher than overflow fitting Do not tie into drain line of control unit...

Страница 19: ...to drain out and the conditioner will not draw regenerant from the tank This may also introduce air into the valve causing problems with valve operation Most installations utilize a tank check valve T...

Страница 20: ...ng a Performa valve NOTE When installing a 3 cycle filter 253 or 263 valve use a cap on the regenerant line connection to prevent water seepage from the port See Parts and Accessories section for part...

Страница 21: ...he supplied AC adapter A variety of AC adapters are available for different applications These AC adapters are available from your supplier They include AC Adapter Input Voltage Application Part Numbe...

Страница 22: ...e mount connection P N 1256257 is available for the 700 Series controller Valve Camshaft The front end of the camshaft has an indicator cup The cup has slots in the outer periphery and numbers on the...

Страница 23: ...Pause C5 Fast Rinse Cycle 1 C6 Backwash Cycle 2 not used in filter mode C7 Fast Rinse Cycle 2 not used in filter mode C8 Regenerant Refill not used in filter mode Valve Disc Operation Figure 14 255 Va...

Страница 24: ...vailable a choice can be made among the following methods Sodium or Calcium Hypochlorite Application These materials are satisfactory for use with polystyrene resins synthetic gel zeolite greensand an...

Страница 25: ...rectly without dissolving before use 1 Dosage A Two grains approximately 0 1 ounce 3 ml per cubic foot 2 Regenerant tank conditioners A Backwash the conditioner and add the required amount of hypochlo...

Страница 26: ...ation The controller will continue to keep time and day in dynamic memory while there is no AC power The controller will not track water usage on volumetric demand controls in the event of a power fai...

Страница 27: ...re Current day of week Running clock Variable Reserve Function The 700 Series metered demand volumetric controllers 760 and 760C are designed to have a variable reserve feature This feature automatica...

Страница 28: ...he value entered is in kilograms or kilograins 8 Four digits used to display the time or program value Also used for error codes 9 Colon flashes as part of the time display Indicates normal operation...

Страница 29: ...ld be turning 17 These cursors will appear next to the item that is currently displayed 18 X100 multiplier for large values 19 Shows when water is flowing through the valve 20 Used with 24 25 and 26 D...

Страница 30: ...de Programming Conventions The 700 Series controller is programmed using the buttons on the keypad The programming instructions will be described two ways whenever a section has keypad input First a t...

Страница 31: ...ation has begun press REGEN again to initiate a second manual regeneration A flashing x2 symbol indicates the second regeneration will start at the time of regeneration Press and hold REGEN to turn on...

Страница 32: ...nutes to return to HOME position Err 3 will be displayed until the camshaft returns to HOME position If more than 2 minutes elapses verify that the motor is turning the camshaft If it is not turning c...

Страница 33: ...y PM is indicated AM is not indicated Press SET to accept the correct time of day and advance to the next parameter Step 3 Set Day of Week Press SET to make the arrow under SU flash Use the UP and DOW...

Страница 34: ...number of days for calendar override on demand control 0 days is the default for calendar override Days can be adjusted from 5 to 99 days To change press SET to make the 0 flash Use the UP and DOWN b...

Страница 35: ...capacities and expected efficiencies Filter Backwash Time Filter Mode Only If the system is set up as a filter the regenerant amount is unnecessary The controller deactivates the regenerant amount se...

Страница 36: ...normal operation mode Initial programming is now complete The control will return to normal operation mode if a button is not pushed for 30 seconds For system start up procedure including purging the...

Страница 37: ...r about five minutes This will allow any air trapped to escape from the tank 5 Add water to the regenerant tank initial fill conditioner only A With a bucket or hose add approximately 4 gallons 15 lit...

Страница 38: ...Press the SET and UP button to advance to cycle C2 Draw B With the controller in this position check to see that the water in the regenerant tank is being drawn out of the tank The water level in the...

Страница 39: ...nd defaults to English units The 700 Series controller can be programmed to regenerate on specific days of the week If electrical power is not available the camshaft can be rotated counterclockwise by...

Страница 40: ...volume should be set to the closest volume of the manganese greensand in the system For example if the system contains two cubic feet of manganese greensand program in 2 00 for the resin volume Salt S...

Страница 41: ...ays of total capacity Solution regenerate every 3 days Volume Demand Regeneration Setting To set a 760 demand system for iron removal you must 1 Know your media capacity Generally one cubic foot of ma...

Страница 42: ...ays only when number of days between regeneration equals zero 7 day timer Amount of regenerant used per regeneration or filter backwash time System capacity view only Action Key Duration Display Enter...

Страница 43: ...n 0 255 H2 Current flow rate 0 47 GPM or 0 177 LPM H3 Water used today in gallons m3 since Time of Regeneration 0 65536 gallons or 0 6553 6 m3 H4 Water used since last regeneration in gallons m3 0 655...

Страница 44: ...hold UP and DOWN for 5 seconds A P value will be displayed indicating Level II Level II menus include P1 Time of day P2 Day of week P3 Time of regeneration P4 Number of days between regeneration 99 d...

Страница 45: ...oller and drop down over the camshaft 3 To finish grasp the side edges and pull outward to clear the projections on the top plate 4 Drop down until the cover snaps in place Electronic Control Module T...

Страница 46: ...mands from the control module The motor has a pinion gear that meshes with the camshaft gear to drive rotate the camshaft During operation rotation forces the motor into its mounting position and scre...

Страница 47: ...stall optical sensor 1 Attach wires Wires should point away from camshaft 2 Place leading edge of sensor holder into opening 3 Pivot holder into place Legs should enter slots and snap in place NOTE It...

Страница 48: ...the top plate points to the current marking The numbers represent regeneration cycles as follows C0 Treated water normal operation mode C1 Backwash C2 Regenerant draw not used in filter mode C3 Slow...

Страница 49: ...e arrow on the cup should be up 3 Slide the rear of the camshaft into place 4 Pivot the camshaft close to its final position 5 The camshaft will push on one or more valve discs You will feel resistanc...

Страница 50: ...connectors latch in place Figure 18 Wire Harness Routing To remove a wiring harnesses 1 Disconnect power to the unit 2 Remove cover 3 Remove controller 4 Remove connections by squeezing the latch on...

Страница 51: ...as kits from GE Water Technologies or a standard microswitch can be used as well To install microswitch 1 Connect wires 2 Use self tapping screws to secure the switch base to the blind boss top plate...

Страница 52: ...Disconnect power to the switch 6 Remove cover 7 Remove controller 8 Unscrew switch from top plate 9 Disconnect wires To install microswitch 1 Connect wires 2 Screw switch base to top plate using the s...

Страница 53: ...erforma valves 8 Position yourself on the spring side of the valve discs 9 Place two or more fingers on the flat part of the spring 10 Move the fingers toward the valve discs and into the spring valle...

Страница 54: ...ith the other hand use the tool to push down in the valley of each spring segment The spring will slide off the top of the valve disc downward The small projection on the end of the spring will drop i...

Страница 55: ...ock to top plate 4 Clip wires with plastic tie wrap to ensure that the wires do not tangle in camshaft Transformer Optional A transformer is available to be mounted under the cover Holes are provided...

Страница 56: ...the raised ridge on the underside of the top shoulder Check each valve disc cavity in the valve for debris Remove any foreign objects before replacing the valve disc To install valve discs 1 Put the...

Страница 57: ...urn it in 6 The fourth screw goes into the hole diagonally opposite Turn it in 7 Put the remaining screws in following the same criss cross pattern working from the ends toward the center When all the...

Страница 58: ...58 PARTS AND ACCESSORIES Rev A PARTS AND ACCESSORIES 255 Valve Exploded View 1 2 3 4 5 6 7 8 9 11 12 14 15 16 10 18A 20 21 17 19 13 18B Warning Do not use flow control ball with 18A 22 22 23...

Страница 59: ...or Photo Interrupter 1 1031402 English Language Locking Bar 21 1235361 Motor w Spacer Pinion and Cable 1 1031403 French Language Locking Bar 700 Series Controller 12 V 50 60 Hz 1031404 German Language...

Страница 60: ...nch BSPT Drain 1001615 25 mm CPVC Tube Adapter Kit 1 1040279 3 4 inch NPT Noryl 1 2 inch NPT Drain 1001769 3 4 inch NPT Plastic Pipe Adapter Kit 1 1040280 1 inch NPT Noryl 1 2 inch NPT Drain 1001603 1...

Страница 61: ...PARTS AND ACCESSORIES 61 Rev A Performa Exploded View 2 1 3 4 5 6 7 8 9 10A 11 12 13 14 16 17 18 15 19 10B 11 Warning Do not use the flow control ball with 10A 20 21...

Страница 62: ...gpm 19 Lpm 1001613 3 4 inch CPVC Tube Adapter Kit 1030356 Drain Line Flow Control 6 gpm 22 5 Lpm 1001614 1 inch CPVC Tube Adapter Kit 1030357 Drain Line Flow Control 7 gpm 26 5 Lpm 1001615 25 mm CPVC...

Страница 63: ...ules Controllers 1 AC Adapter 1242146 Logix 740 Controller 1000810 Japanese 1242148 Logix 740F Controller 1000811 North American 1242163 Logix 760 Controller 1000812 Australian 1242166 Logix 760F Cont...

Страница 64: ...hould be flashing on the display indicating the motor is running Camshaft is not turning during ERR 3 display Check that motor is connected Verify that motor wire harness is connected to motor and con...

Страница 65: ...ake correct setting according to instructions b Remove restriction c Clean injector and screen d Replace injector and cap Contact dealer e Remove foreign matter from disc and check disc for closing by...

Страница 66: ...rbine and flush with clean water Turbine should spin freely If not replace meter Contact dealer 13 Run out of conditioned water between regenerations a Improper regeneration b Incorrect regenerant set...

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