AUTOMATED EQUIPMENT McDonald's DF22 Скачать руководство пользователя страница 1

Copyright © 2005   Automated Equipment LLC   All Rights Reserved

 

 

 

 

 

MODEL DF22 

Fry Dispenser

 

COMPREHENSIVE 

EQUIPMENT MANUAL 

English P/N 203270 Rev. D

 

 

 

Manufactured by 

AUTOMATED EQUIPMENT LLC

 

5140 Moundview Drive 

Red Wing, MN 55066 U.S.A. 

PHONE: 1 (651) 385-2273 

FAX:       1 (651) 385-2166 

SERVICE FAX: 1 (651) 385-2172 

FOR SERVICE in the U.S.A./CANADA, CALL: 

1 (800) 248-2724 

http:// www.autoequipllc.com

 

 

Business Hours: 8:00 AM – 5:00 PM CST 

After hours, your call will be handled by a pager service;  

a Technical Support Representative will return your call.

 

 

 

 

 

TABLE OF CONTENTS 

INTRODUCTION..............................................................................................................................................3

 

SPECIFICATIONS: ..........................................................................................................................................3

 

FCC STATEMENT ...........................................................................................................................................3

 

WARRANTY ....................................................................................................................................................4

 

SAFETY ...........................................................................................................................................................6

 

INTERNATIONAL SAFETY LABELING .........................................................................................................6

 

ASSEMBLING THE DF22 FRY DISPENSER .................................................................................................7

 

SET-UP AND CLOSE PROCEDURES............................................................................................................8

 

FRONT PANEL CONTROLS...........................................................................................................................9

 

FRONT PANEL SYSTEM DIAGNOSTICS ....................................................................................................10

 

TROUBLESHOOTING...................................................................................................................................12

 

SEQUENCE OF OPERATIONS ....................................................................................................................14

 

I/0 POINT DEFINITION ..................................................................................................................................15

 

THE SERVICE INTERFACE..........................................................................................................................17

 

LOAD CELL CALIBRATION; USING THE CONTROLLER BOARD ...........................................................19

 

CONTROLLER FUNCTIONS ........................................................................................................................20

 

SYSTEM ERRORS ........................................................................................................................................25

 

COMPONENT IDENTIFICATION ..................................................................................................................26

 

ELECTRICAL SCHEMATIC ..........................................................................................................................31

 

ACCESSORIES FOR THE DF22 DISPENSER.............................................................................................32

 

Содержание McDonald's DF22

Страница 1: ...our call will be handled by a pager service a Technical Support Representative will return your call TABLE OF CONTENTS INTRODUCTION 3 SPECIFICATIONS 3 FCC STATEMENT 3 WARRANTY 4 SAFETY 6 INTERNATIONAL...

Страница 2: ...CT SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM THE FURNISHING PERFORMANCE OR USE OF THIS MATERIAL This manual is copyrighted with all rights reserved Under the copyright laws this manua...

Страница 3: ...for the appropriate Material Safety Data Sheets MSDS NOTE This equipment is manufactured in the U S therefore all hardware measurements are in English and the metric conversions stated are approximate...

Страница 4: ...EREIN AELLC MAKES NO OTHER WARRANTIES EXPRESSED OR IMPLIED AND SPECIFICALLY DISCLAIMS ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AELLC shall not be liable for any direct indir...

Страница 5: ...nical support parts and parts information and service agent referral Contact AELLC s Technical Support Hot Line at 1 800 248 2724 U S Canada or 651 385 2273 Record the following information for your r...

Страница 6: ...cking the brake on the casters and not permitting personnel to climb or hang onto the unit Do NOT spray down the Dispenser It is not sealed and contamination may get into sensitive components Do NOT r...

Страница 7: ...pper Support Bars 7 Slide the Hopper onto the Hopper Support Bars until the Drum Motor shaft touches the Dispenser Drum CAUTION Do NOT force the Hopper back This could cause damage to the Hopper or Dr...

Страница 8: ...may get into sensitive components 14 Move the Dispenser out from the wall so that you can clean behind and underneath it NOTE DO NOT move the Dispenser to the back sink for cleaning This will cause u...

Страница 9: ...ration cycle aborts and the indicator switches to steady operation 7 Pause while Load Cell stabilizes takes the Reference reading 8 Indicator light goes out 9 Remove reference weight from the accumula...

Страница 10: ...the unit On pressing one of the Load Size Select buttons will illuminate the indicator light associated with this button This indicates the presence of D C power within the Dispenser Drum Motor and A...

Страница 11: ...seconds the Drum is halted 40 seconds turning 90 seconds halted and so on until the Hopper is filled and the Accumulator Doors receive the proper weight of fries After refilling the Hopper if the cre...

Страница 12: ...spense Reset Button then select Function 4 Tare Function This will temporarily restore operation Contact your service center Basket Load targets were not set properly Verify proper target values Adjus...

Страница 13: ...eplace as needed The Load Cell has malfunctioned Verify with Load Cell calibration procedure page 19 20 Dispenser Drum is not rotating continued from previous page Drum is stripped out or damaged Remo...

Страница 14: ...the Dispenser waits 2 seconds for the Load Cell to stabilize Initial Reading After the Load Cell has stabilized the Dispenser takes an initial reading If the reading shows that the Accumulator Doors a...

Страница 15: ...witch Indicator Light 3 Function Buttons L4 Dispense Reset Button Pressed L15 Medium Loads Switch Indicator Light H5 H8 EPROM Configuration L5 Unused L16 Small Loads Switch Indicator Light 4 Software...

Страница 16: ...DF22 Dispenser Copyright 2005 Automated Equipment LLC All Rights Reserved 16 Controller Board 290322 202032 Inputs and Outputs...

Страница 17: ...selected function Power Up During a normal power up the Controller does a segment test on the display The display will show all eights as shown below for this test During the segment test the Control...

Страница 18: ...3 ERR_NVRAM Checksum error for the non volatile storage See page 25 for more details Selecting a Function The Controller has several functions that may be used to adjust and test the functions of the...

Страница 19: ...spenser fries and all 8 Verify that the Accumulator doors are empty 9 For International units select Function 21 and press the ENTER button Press ENTER again to change from US to In Press Select to ex...

Страница 20: ...witch position 2 1 lb 16 oz 450 gm target upward in increments of 1 oz 25 gm 9 adjust_Pos2_dn Adjusts selector switch position 2 1 lb 16 oz 450 gm target downward in increments of 1 oz 25 gm 10 adjust...

Страница 21: ...a 1 lb 16 ounce 450 gm reference weight Wait 10 seconds then press the ENTER Button The display will return to normal This function uses the reference weight to calculate new targets for the 0 75 lb...

Страница 22: ...trical surge causes the Controller circuitry to freeze During normal operation the Controller program signals the timer several times per second to prevent it from firing This function tests the timer...

Страница 23: ...could be useful In any case errors should be cleared after every service call to prevent the errors invoked during the call from causing confusion in the future Function 19 Error Counts Displays the w...

Страница 24: ...12 In flight weight adaptive value to improve weighing accuracy 13 In flight weight adaptive value to improve weighing accuracy Function 21 Select Weight Units US or In Entering this function permits...

Страница 25: ...o turn off within 0 6 seconds of the motor being turned on or it fails to turn on within 0 5 seconds of the motor output starting Error will occur if the motor or home switch is disconnected obstructe...

Страница 26: ...e Base Feet 6 203253 203254 Accumulator Door Right Accumulator Door Left 1 1 Weighs and dispenses fries 7 203256 Accumulator Door Shaft Collar 2 Protects inner cabinet from contamination 8 202366 Hopp...

Страница 27: ...24VDC Out 1 Provides 24VDC for Dispenser operations 5 290626 203244 Controller Board supersedes 202032 290322 E Prom 1 1 Controls Dispenser functions Programs the Controller Board 6 290685 202908 Loa...

Страница 28: ...DF22 Dispenser Copyright 2005 Automated Equipment LLC All Rights Reserved 28 ACCUMULATOR ASSEMBLY...

Страница 29: ...Plated 9 1 203253 Accumulator Door Right 10 1 203254 Accumulator Door Left 11 2 203256 Shaft Collar 1 2 In I D 12 2 203257 Gasket O Ring 11 16 In O D x 1 2 In I D x 3 32 In Thick 13 1 203260 Spring 14...

Страница 30: ...replace control panel assembly if switch fails Disconnects main A C power 3 202874 5 Nut Hex 6 32 UNC Zinc Plated with External Lockwasher Secures the Switch Panel item 1 to the Mounting Plate item 3...

Страница 31: ...DF22 Dispenser Copyright 2005 Automated Equipment LLC All Rights Reserved 31 Electrical Schematic...

Страница 32: ...03268 Installation Instructions 1 Remove the 4 screws covering the mounting holes on the side of the Dispenser 2 Install and tighten the 4 Shoulder Bolts into the holes in the side of the Dispenser 3...

Страница 33: ...please disregard the unpacking instructions 1 Remove the 4 protective plastic covers from the studs in the Dispenser legs If you are adding the Cart to an existing Dispenser remove the 4 Feet from th...

Страница 34: ...rew Truss Head Machine Slotted Nickel Plated 5 16 18 X 1 Hardware for attaching Leg to Cart Frame 6 203391 4 Swivel Caster Threaded Stem with Wheel Brake Provides mobility Brakes can be locked for sta...

Страница 35: ...enser The jack will have a White Protective Plug in it Remove this White Plug before inserting the control cable plug 2 Lift up the Hopper Lid and hang the assembly over the edge of the Hopper 3 Close...

Страница 36: ...r Pad p n 203419 2 Screw p n 290028 Shoulder Bolts 2 p n 290027 Landing Shelf p n 203418 Installation Instructions 1 Replace the 2 slotted head screws with the shoulder bolts p n 290027 2 Align the ho...

Страница 37: ...DF22 Dispenser Copyright 2005 Automated Equipment LLC All Rights Reserved 37 NOTES...

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