AUTOMATE SCIENTIFIC ThermoClamp-3 Скачать руководство пользователя страница 33

Maintenance

You can expect several years of useful lifetime for your tip if you wash 

it daily. Use a syringe or vacuum to pull water, then alcohol three times 

through the tip. If the Perfusion Pencil tip is filled with pure salt solution, 

leaving it in the syringe overnight will not usually cause the tip to block. 

However, if it is used for high viscosity fluids, flushing after each use is 

recommended.

Cutting the Pencil tips

The removable tips are shipped with 1.5” (3.8 cm) length polyimide 

needles. They are intended to be cut to a desired length by rolling a razor 

blade on them against a hard surface. However, this may leave a small 

crack or barb on the tip. To get a flat cut, score the coating of the needle 

with a ceramic cleaving stone or a diamond cutter and pull directly apart, 

making sure not to pull at an angle. You may notice a larger outer tube 

enclosing the lower part of our smaller, 100 µm needles. This is simply for 

added rigidity and can be cut if needed

Max Temp LED

The ThermoClamp is equipped with a warning light to warn you of a high 

temperature inside the heater.  If the "Max Temp" LED lights during use, 

it means that the heater has reached its maximum temperature.  This is 

not necessarily a problem.  All AutoMate devices are designed to operate 

indefinitely at Max Temp.  The LED may illuminate while heating a cold 

perfusion chamber or cold perfusate.  The Max Temp circuit will reset itself 

once the temperature drops.  You do not need to do anything.

Here is an example of a Max Temp situation.  If you leave the bath 

thermocouple sitting on a cold table while the ThermoClamp is running, 

the controller will think that the bath temperature is significantly below 

your setpoint.  It will apply heat to the Pencil, but will not observe an 

increase in the “bath” temperature.  It will continuing heating the Pencil 

indefinitely.  The Max Temp Safety sensor automatically stops heating the 

Pencil and lights the indicator LED once the Pencil reaches a user-defined 

maximum.

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Содержание ThermoClamp-3

Страница 1: ...ThermoClamp 3 and 3 2 Temperature Controller User s Manual Joe Cordes and David Barton TM...

Страница 2: ...2021 AutoMate Scientific Inc All rights reserved This equipment must be earth grounded using the post on the back of the controller...

Страница 3: ...s and specifications 4 Electronic specifications Acronyms abbreviations and definitions 5 Components 6 Controller unit Perfusion Pencil Perfusion Pencil Placement Bath Perfusion Water Jacket Feature C...

Страница 4: ...mware over the USB Port 28 Switching fluids 29 Operating without the bath sensor 30 Maintenance 31 Cutting the Pencil tips 31 Max Temp LED 31 Sensors 32 Replacement Parts 33 Safety Instructions 34 War...

Страница 5: ...cations ONLY AutoMate Scientific Inc cannot be responsible for injury or death resulting from medical or pharmacological use Packing List Item Quantity ThermoClamp 3 or 3 2 temperature controller 1 He...

Страница 6: ...ondary input for feedback control Perfusion Pencil Inline heater 1 4 or 8 channels for solution heating with flow rates up to 5cc min 37 C Temperature controlled bath perfusion inline heating with a f...

Страница 7: ...nitions CU ThermoClamp Controller unit Isopotential Grounding earth point PID Proportional Integral Derivative TC Thermocouple temperature sensor This equipment must be earth grounded using the post o...

Страница 8: ...o the Control port is used to control the temperature The thermocouple in Safety is just used to prevent overheating of the Pencil If you only use one sensor connect it to Safety Figure 2 Controller U...

Страница 9: ...e Pencil Figure 3 Side view of the Perfusion Pencil Figure 4 Detailed view of the rear part of the Perfusion Pencil Chamber outflow Thermal insulation Multiple solution heater inflow tubes Power cable...

Страница 10: ...chamber via submerged tube and ambient temperature and drafts You may be able to mount your Pencil farther from the chamber if you try double tubing use a piece of large Tygon tubing as thermal insul...

Страница 11: ...rate chamber or bath outside a perfusion chamber for circulating a heating or cooling liquid The perfusion chamber must be equipped with a water jacket It is not usually something that can be added la...

Страница 12: ...and organic solvents To avoid dust contamination we recommend pre rinsing the Perfusion Pencil and tip with distilled water Also it is good practice to discard the first few microliters of solution b...

Страница 13: ...CU using the grounding post on the rear face and the Pencil 9 Turn on the on the CU power switch The temperature controller should display the ambient temperature If the Pencil Max Temp LED lights or...

Страница 14: ...e from your computer to set the setpoint This input uses 20 deg C V Therefore give the ThermoClamp s BNC input a voltage of 1 6 V for a 32 C setpoint Then you can also use your computer to change it 4...

Страница 15: ...ned to the bath around time 575 seconds one can see that its temperature has also risen well over the Setpoint which would have permanently damaged the experiment equipment it is probably undesirable...

Страница 16: ...etting ESF or ESB sensitivity to zero ESB runaway ESF stopped flow or by setting the E LO low temperature threshold to its maximum value of 15 0 Figure 8 This second graph shows the temperature contro...

Страница 17: ...and heated Pencil can both exist at this temperature indefinitely 10 The controller includes a bi directional USB port on the side It can be used to update the firmware on the ThermoClamp or output a...

Страница 18: ...s the input mode for the controller s setpoint AUTO will detect if an analog voltage is connected to the front panel Setpoint BNC connector and use it otherwise it will use the digital setpoint ANLG w...

Страница 19: ...s the least sensitive setting with the error enabled Setting the value to 3 results in nominal sensitivity and setting to 4 or 5 will make the error detection more sensitive allowing the controller to...

Страница 20: ...ture reaches a value of E LO less than the setpoint and it has been steadily cooling then this error will occur Setting the ELO parameter to a large value decreases its sensitivity since this requires...

Страница 21: ...al Port Set the Baud rate and choose the Port probably usbmodem Then click Connect to start watching the USB serial data 2 2 Choose Connection menu Capture to Text Binary File to begin recording the o...

Страница 22: ...B This number 0 5 can be changed in the settings menu It determines the sensitivity of runaway error detection Set it to 0 to disable this error detection mode set it to 3 for nominal sensitivity or i...

Страница 23: ...el during the brief power on test that measures heater channel sensitivity It will be lower than the maximum current because it is measured when the heater transistors are cool and at their lowest sen...

Страница 24: ...ed current higher than the maximum level defined in the settings menu when the safety temperature is toward the lower end of the range and it reduced the software limit in response This can happen nor...

Страница 25: ...e bath or that the control sensor may be slowly losing thermal contact with the bath fluid The sensitivity of this error detection mode can be adjusted via the ESF parameter in the settings menu 6 6 C...

Страница 26: ...the default No value to Yes and then wait 10 seconds for the settings menu to time out and exit The system will immediately start autotuning when it leaves the settings menu and TUNE has been set to...

Страница 27: ...stem Category Response 1 Fast with low overshoot 2 Very fast response 3 Slower without much overshoot 4 Fast with significant overshoot 5 Moderately Slow with significant overshoot 6 Slow or with subs...

Страница 28: ...ll not be able to warm the bath sensor above the starting temperature if the safety sensor starts near maximum temperature so the autotuning routine requires that the safety sensor stay below max temp...

Страница 29: ...r state is to power cycle the controller turn it off and back on but please check the heater before doing so since there could be something wrong with the way the transistors are mounted or a transist...

Страница 30: ...ve Mac or COM port device Windows Ignore the Disk Not Ejected Properly error on Macintosh computers 1 4 Disconnect the USB cable when the transfer has finished 2 If you tried to program the controller...

Страница 31: ...bath temperature by increasing heat to the Pencil Without liquid flow none of this added heat reaches the chamber so the Pencil continues heating until the overtemp LED lights or the ThermoClamp dete...

Страница 32: ...n your chamber bath temperature or you do not wish to use the ThermoClamp bath thermocouple simply unplug it This way the ThermoClamp will observe and maintain the temperature of the Pencil irrespecti...

Страница 33: ...aller 100 m needles This is simply for added rigidity and can be cut if needed Max Temp LED The ThermoClamp is equipped with a warning light to warn you of a high temperature inside the heater If the...

Страница 34: ...n infinite resistance measurement Check inside the sensor s blue plug for a loose screw The sensors are simply two different thermocouple wires soldered together Remove any oxidation build up on the p...

Страница 35: ...250 m Removable Tip 04 100 100 m Removable Tip 03 08 xxx Heated Perfusion Pencil 8 channel with xxx size tip 03 08 Replacement Heated Perfusion Pencil 8 channel 03 01 j ThermoClamp 3 1 Control Unit 03...

Страница 36: ...openings as they may touch dangerous voltage points or short out parts that could result in fire or electric shock Never spill liquids of any kind in the product 5 This product should only be connect...

Страница 37: ...been damaged E If the product exhibits a distinct change in performance indicating a need for service STOP If you ever have to remove the main system unit cover observe the following precautions A Th...

Страница 38: ...Mate Scientific Inc or its licensor licensees be liable for contingent special direct indirect or consequential damages for the breach of any express or implied warranty or resulting from the use fail...

Страница 39: ...AutoMate Scientific Inc 812 Page Street Berkeley CA 94710 U S A 800 998 MATE 6283 international 510 845 6283 fax 510 280 3795 e mail info autom8 com http www autom8 com...

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