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3203EH

NEXSTAR

OWNERS MANUAL

Manual No. 320991031

Serial No. __________________

Mailing Address:
P.O. Box 580697
Tulsa, OK 74158-0697
Physical Address:
4707 N. Mingo Rd.
Tulsa, OK 74117-5904

Phone 1-800-777-2760
Fax (918) 269-6688
http://www.autocrane.com

Содержание 3203EH

Страница 1: ...MANUAL Manual No 320991031 Serial No __________________ Mailing Address P O Box 580697 Tulsa OK 74158 0697 Physical Address 4707 N Mingo Rd Tulsa OK 74117 5904 Phone 1 800 777 2760 Fax 918 269 6688 h...

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Страница 5: ...PDATED WIRING HARNESS 10 7 2013 Mtce Lub page REVISED Maintenance and Lube Schedule Notes 1 The information contained in this manual is in effect at the time of this printing It does not cover all ins...

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Страница 7: ...of rotation to hoist hook Un reel last 5 wraps of cable from drum Wrap cable around load Attempt to lift or drag a load from the side The boom can fail far below its rated capacity Weld modify or use...

Страница 8: ...ATTERIES 4 5 0 LUBRICATION AND MAINTENANCE SCHEDULE 4 7 0 SAFETY DECAL SECTION 5 1 0 GENERAL DIMENSIONS 6 1 0 MOUNTING AND INSTALLATION 6 3 0 GENERAL ASSEMBLY 7 1 0 PEDESTAL ASSEMBLY 7 3 0 BOOM ASSEMB...

Страница 9: ...e most useful duty cycle is a 60 amp Auto Crane Company issues a limited warranty certificate with each unit sold See last page for warranty alternator with a 500 cold cranking amp battery These speci...

Страница 10: ...solve almost any needed repair This manual does not cover all maintenance operating or repair instructions pertinent to all possible situations If you require additional information please contact the...

Страница 11: ...1 3 0 3203EH GENERAL SPECIFICATIONS 1 27 11...

Страница 12: ...ane Company recommends that the crane never be any closer to a power line including telephone lines than 10 feet at any point 17 Allow the vehicle engine to warm up before operating crane 18 Know the...

Страница 13: ...the load directly and vertically under the boom point at all times Crane booms are designed to handle vertical loads not side lifts WARNING Never attempt to lift drag tow or pull a load from the side...

Страница 14: ...h or serious injury will result from boom line or load contacting electric lines Do not use crane within 10 feet 3 05m of electric power lines carrying up to 50 000 volts One foot additional clearance...

Страница 15: ...or medical judgment and tests may be required 4 Evidence that operator is subject to seizures or loss of physical control shall be sufficient reason for disqualification Specialized medical tests may...

Страница 16: ...e than a few inches C Means are provided to hold the vehicle stationary while operating the crane D Before starting to lift the hook shall be positioned over the load in such a manner as to minimize s...

Страница 17: ...l be exercised when working near overhead lines because they can move horizontally or vertically due to wind moving the danger zone to new positions 4 In transit with no load and boom lowered the clea...

Страница 18: ...equired boom support 9 When extending the boom always maintain clearance between the boom crown and the traveling block or hoist hook 10 Always observe safe and practical operation to avoid possible a...

Страница 19: ...DRAULIC OIL OR EQUIVALENT HySyn ISO32 SYNTHETIC HYDRAULIC OIL OR EQUIVALENT CAUTION HYDRAULIC RESERVOIR OIL TEMPERATURE MUST NOT EX CEED 180 F OR DAMAGE TO CRANE MAY OCCUR THIS MAY AFFECT CRANE WARRAN...

Страница 20: ...ONLY TURNING OFF TRANSMITTER Move the On Off Multi speed switch to the off position TURNING ON TRANSMITTER Move the On Off Multi speed switch to the on position then move the On Off Multi speed switch...

Страница 21: ...transmitter to the START SPEED position and release Note The transmitter goes into sleep mode after 5 minutes of inactivity SPEED CONTROL 1 Rotate ON OFF SPEED switch to the SPEED position and hold 2...

Страница 22: ...l BOOM LOAD Current percent of crane capacity used Note Unloaded this value may be higher than 0 due to boom weight beyond the retracted position ACTIVE SIGNALS FROM TRANSMITTER Shows current status o...

Страница 23: ...ted J1939 SIGNAL green 4 pulse second transmitter is on FUNCTIONS I E HOIST UP BOOM DOWN green proportional Activated when function is selected Blink rate is pro portional with function request ERROR...

Страница 24: ...tions 5 Inspect hooks and latches for deformation chemi cal damage cracks and wear Refer to ANSI ASME B30 10 6 Inspect for proper rope reeving 7 Inspect electrical wiring and components for malfunctio...

Страница 25: ...filters for evidence of rubber particles on the filter elements indicating possible hose O ring or other rubber component dete rioration Metal chips or pieces on the filter may denote failure in pumps...

Страница 26: ...be tested for compliance with the operational requirements of this crane Test requirements 1 Test all functions to verify speed and operation 2 Check that all safety devices are working properly 3 Co...

Страница 27: ...B Critical parts of the crane structure which are cracked bent broken or excessively corroded C Crane hooks showing cracks damage or corrosion shall be taken out of service Repairs by welding are not...

Страница 28: ...structions below WARNING NEVER TRY TO REPAIR A ROTATION BEARING FOR A REPLACE MENT BEARING CONTACT YOUR LOCAL AUTHORIZED DISTRIBUTOR AXIAL PLAY ALLOWANCE CHECK PROCEDURE 1 Boom up to the max boom angl...

Страница 29: ...d rope 1 in 25 mm diameter or larger three seizings on each side of the cut are required 4 During installation care should be exercised to avoid dragging of the rope in the dirt or around objects that...

Страница 30: ...the remaining parts of the battery Keep A Relatively Clean Battery The battery should be kept clean Batteries filled with acid and which are not in use self discharge to a limited degree because of t...

Страница 31: ...following procedure applies 1 Fill the battery with electrolyte of the proper specific gravity 2 Place the battery on charge according to the manufacturer s instructions It is essential that the seco...

Страница 32: ...T ZERKS ROTATION GREASE WITH MOBILEPLEX EP 2 OR BEARING X EQUIVALENT ZERKS ROTATION CHECK TORQUE TO 170 FT LBS HEX HEAD 180 BEARING BOLTS X FT LBS SOCKET HEAD AS REQUIRED ROTATION GEAR BOX X CHECK TOR...

Страница 33: ...uct Liability 2 Once a bolt has been torqued to its rated capacity and then removed the bolt should be replaced with a new one 3 Auto Crane Company recommends that this crane be serviced per Crane Ins...

Страница 34: ...tions below WARNING NEVER TRY TO REPAIR A ROTATION BEARING FOR A REPLACE MENT BEARING CONTACT YOUR LOCAL AUTHORIZED DISTRIBUTOR AXIAL PLAY ALLOWANCE CHECK PROCEDURE 1 Boom up to the max boom angle and...

Страница 35: ...ERATING TRAINING FUNCTION To inform the operator of the need to receive proper training before using the crane USED ON All Cranes QUANTITY 1 PLACEMENT Right side plate PART NO 040632000 DECAL TAMPERIN...

Страница 36: ...boom PART NO 040517000 DECAL STAY CLEAR OF BOOM FUNCTION To inform the operator of the hazard of proximity or contact with the crane boom during operation USED ON All Cranes QUANTITY 2 PLACEMENT Both...

Страница 37: ...pering with the sensor may cause potentially hazardous situation PLACEMENT Both sides of the lift cylinder near the load sensor USED ON All cranes equipped with a load sensor QUANTITY 1 PLACEMENTOn th...

Страница 38: ...tem unless it is safe to do so TURN OFF THE RECEIVER POWER BEFORE WORKING ON THE MACHINE Always disconnect the Remote Control System before doing any maintenance to prevent accidental operation of the...

Страница 39: ...3203EH DECAL LAYOUT P N 320991300 5 5 0 04 06 11...

Страница 40: ...5 6 0 04 06 11 3203EH DECAL LAYOUT P N 320991300 TOP OF LABEL INSIDE COVER 20 17 21...

Страница 41: ...3203EH GENERAL DIMENSIONS 6 1 0 1 27 11...

Страница 42: ...make sure the following items are with your crane Please note the different model specific quantities NOTES 366823266 SHIPS WITH ALL FM PRX UNITS 366823940 SHIPS WITH ALL HW PRX UNITS 366823945 SHIPS...

Страница 43: ...s per minute GPM install an in line flow meter between the crane and the reservoir in the return hose 13 Load test the crane to ensure proper functioning and truck stability 14 Make certain the owner...

Страница 44: ...NOTES 6 4 0...

Страница 45: ...7 1 0 1 27 11 3203EH GENERAL ASSEMBLY P N 320991XXX...

Страница 46: ...3203EH GENERAL ASSEMBLY 7 2 0 1 27 11...

Страница 47: ...7 3 0 1 27 11 3203EH PEDESTAL ASSEMBLY P N 3209912XX...

Страница 48: ...7 4 0 1 27 11 3203EH PEDESTAL ASSEMBLY P N 3209912XX...

Страница 49: ...3203EH PEDESTAL ASSEMBLY P N 3209912XX 7 5 0 1 27 11...

Страница 50: ...3203EH PEDESTAL ASSEMBLY P N 3209912XX 7 6 0 1 27 11...

Страница 51: ...3203EH PEDESTAL ASSEMBLY P N 3209912XX 7 7 0 1 27 11...

Страница 52: ...7 8 0 1 12 10 NOTES...

Страница 53: ...3203EH BOOM ASSEMBLY P N 320988100 101 PR PRX 7 9 0 1 12 10...

Страница 54: ...7 10 0 1 27 11 3203EH BOOM ASSEMBLY P N 320988100 101 PR PRX...

Страница 55: ...3203EH PRFX BOOM ASSEMBLY P N 320990100 PRFX 7 11 0 1 27 11...

Страница 56: ...3203EH PRX BOOM ASSEMBLY P N 7 12 0 1 27 11 3203EH PRFX BOOM ASSEMBLY P N 320990100...

Страница 57: ...3203EH PR PRX HOIST ASSEMBLY P N 126201 7 13 0 1 27 11...

Страница 58: ...6406H HOIST ASSEMBLY P N 123314 7 14 0 1 27 11 3203EH PR PRX HOIST ASSEMBLY P N 126201...

Страница 59: ...7 15 0 1 27 11 NOTES...

Страница 60: ...7 16 0 1 27 11 3203EH TRAVELING BLOCK ASSEMBLY P N 320433000...

Страница 61: ...NOTES...

Страница 62: ...8 1 0 1 27 11 3203EH MAIN HARNESS TETHERED P N 320991267...

Страница 63: ...8 2 0 1 27 11 3203EH MAIN HARNESS TETHERED P N 320991015...

Страница 64: ...3203EH MAIN HARNESS FM P N 320991257 8 3 0...

Страница 65: ...3203EH MAIN HARNESS FM P N 320991010 8 4 0...

Страница 66: ...8 5 0 1 27 11 3203EH HYDRAULIC CONTROL VALVE NEXSTAR I P N 320991261...

Страница 67: ...6406H HYDRAULIC CONTROL VALVE NEXSTAR I P N 366823261 8 6 0 1 27 11 3203EH HYDRAULIC CONTROL VALVE NEXSTAR I P N 320991261...

Страница 68: ...3203EH HYDRAULIC CONTROL VALVE NEXSTAR II P N 320991251 8 7 0 1 27 11...

Страница 69: ...8 8 0 1 27 11 6406H HYDRAULIC CONTROL VALVE P N 366823251 3203EH HYDRAULIC CONTROL VALVE NEXSTAR II P N 320991251...

Страница 70: ...2 2 320991274 GLASS SIGHT USED W 320991270 3 1 320991275 CAP FILLER USED W 320991270 4 1 320991908 GAUGE FILTER USED W 320991270 5 1 320991276 STARTER MOTOR USED W 320991270 6 1 320991271 MOTOR NEXSTA...

Страница 71: ...remove the pressure gauge and install plug Crane is now ready for operation Notice 1 In an EMERGENCY situation when it becomes necessary to lower the boom without flow present the CB valve adjustment...

Страница 72: ...9 2 0 3 15 11 3203EH MANUAL OVERRIDE PROCEDURE...

Страница 73: ...ING WHEN YOU MANAULLY OVERRIDE REF PAGE 9 2 GO TO ELECTRICAL TROUBLE SHOOTING SECTION PAGE 9 6 YES GO TO HYDRAULIC TROUBLE SHOOTING SECTION PAGE 9 8 NO DOES THE CRANE MOVE SLOW OR ERRATIC WHEN A FUNCT...

Страница 74: ...9 4 0 1 27 11 3203EH ERROR CODE TROUBLESHOOTING CHART FM UNITS ONLY...

Страница 75: ...CONTACT WITH SWITCH PLUNGER UNDER NORMAL CONDITIONS 90 LOAD AMBER STEADY CRANE REACHES 90 OF RATED CAPACITY REDUCES SPEED OF ALL FUNCTIONS BY 50 REDUCE LOAD TO CLEAR ALARM 100 LOAD RED STEADY CRANES...

Страница 76: ...E TRANSMITTER BATTERIES IT RE QUIRES 2 AA BATTERIES RECEIVER LOCKED UP FM UNITS ONLY BOTTOM RIGHT CORNER IS A CIRCLE WITH AN ARROW THIS SHOULD BE ROTATING AT ALL TIMES FM UNITS IF THE ARROW STOPS ROTA...

Страница 77: ...BEARING HOUSING USING A HAMMER AWAY FROM THE WORM GEAR RETIGHTEN BOLTS ALL FUNCTIONS OPERATE SLOWLY WRONG SPEED FUNCTION IS SELECTED CHECK THE TRANSMITTER THERE SHOULD BE A GREEN LED DIRECTLY BELOW TH...

Страница 78: ...VERIFY ENGINE IS RUNNING START VEHICLE FAST IDLE NOT ACTIVATED IF VEHICLE IS MANUAL TRANSMISSION VERIFY FAST IDLE IS SHOWN IN THE LCS SCREEN ACTIVATE FAST IDLE FILTER CLOGGED IF NEXSTAR II CHECK LCS...

Страница 79: ...remove any visible debris from the valve spool The recommended cleaning fluid is off the shelf automotive brake cleaning fluid It is recommended the skin and eye protection be worn when spraying the...

Страница 80: ...9 10 0 1 27 11 3203EH LOAD CHART P N 320988005...

Страница 81: ...the kit for Single Line 3203 Cranes Instructions and decals are provided for conversion to single line cranes SINGLE LINE KIT 3203 P N 320988015 ITEM NO QTY PART NO DESCRIPTION 1 1 320988011 3203EH S...

Страница 82: ...E 3 DISCONNECT THE ROPE FROM THE CROWN BY REMOVING PIN 4 PIVOT SINGLE LINE BARS 180 DEGREES THEN ATTACH HOOK TO THE BARS USING THE PIN REMOVED IN STEP 1 5 ATTACH THE ROPE TO THE TRAVELING BLOCK SIDE P...

Страница 83: ...16 14 15 650 1 0 13 7 5 9 11 15 3 670 1395 740 1520 910 1600 1345 1600 1600 1600 0 1 14 2 4 68 10 12 THE CAPACITY BE DEDUCTED FROM THE LOAD AND MUST WEIGHT OF LOAD HANDLING DEVICES ARE PART OF NOTE DI...

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