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Radio remote control lifecycle

AUTEC

 Dynamic Series

LIDYNE00-02.fm

Part A: Description, warnings and instructions

A - 9

ENG

4 Radio remote control lifecycle

To ensure a safe and long-lasting operation of Dynamic series industrial radio re-
mote controls, carefully follow the instructions provided for each stage of the
product lifecycle.

4.1 Transportation and storage

Radio remote controls must always be transported and stored inside their original
packing until they are installed on the machine.
Environmental transportation and storage conditions are given in the following ta-
ble.

4.2 Installation

The radio remote control can only be installed and tested by competent staff that
masters the technical knowledge required to carry out these procedures and is
qualified according to the regulation of the country where the radio remote control
is mounted.
Only if the radio remote control is installed correctly can it be used safely.

Always follow the instructions provided in the technical data sheet to carry
out correct installation.

Please contact the machine manufacturer or the person who decided upon
the installation of the radio remote control for instructions and warnings re-
garding the installation.

4.3 Use

The use of industrial radio remote controls is strictly limited to skilled and properly
trained personnel.

When the radio remote control is installed on mobile machines, switch off
the receiving unit when the vehicle travels.

Temperature

Relative Humidity

Air Pressure

Transportation

Class 2K3

 -40°C to +70°C

(-40°F to +158°F)

Class 2K3

95%

Class 2K3 

70 kPa to 106 kPa

Storage

Class 1K5

-40°C to +80°C

(-40°F to +176°F)

Class 1K3

5% to 95%

Class 1K5

70 kPa to 106 kPa

Содержание Dynamic Series

Страница 1: ...Dynamic series user manual Description warnings and instructions Conformity and frequencies 915 MHz ...

Страница 2: ......

Страница 3: ...io remote control on the machine All installation usage and maintenance operations must be carried out by qualified technicians who are suitably trained with respect to the relevant norms and laws Therefore this documentation must be read and understood in all its parts by the user and by the radio remote control owner and or installer the person responsible for and in charge of maintenance and or...

Страница 4: ......

Страница 5: ...tion and storage A 9 4 2 Installation A 9 4 3 Use A 9 4 4 Radio remote control maintenance A 10 4 5 Machine maintenance A 14 4 6 Disposal A 14 5 General operating instructions A 15 5 1 Starting up the radio remote control A 15 5 2 Command activation A 15 5 3 Data Feedback Function A 15 5 4 Radio link interruption A 16 5 5 Transmitting unit automatic switch off A 16 5 6 Switching off the transmitti...

Страница 6: ...7 3 Solutions in case of malfunction A 23 Part B Conformity and frequencies 1 Conformity B 1 2 Frequencies B 1 2 1 Dynamic mode B 2 2 2 Static mode B 2 3 Market B 2 ...

Страница 7: ...n remotely control the machine and a receiving unit in stalled on board the machine it self 1 1 Technical data Command response time 80 130 ms Active stop cut in time typical 130 ms Active stop cut in time maximum 200 ms Passive stop cut in time1 0 5 1 2 2 s Hamming distance 15 Probability of undetected error 10 15 Typical working range 100 m 330 ft Working range with Low Power function 30 m 100 f...

Страница 8: ...esults Autec cannot be held responsible if the radio remote control is installed on forbid den applications 1 3 Radio link The two units constantly communicate with one another through a radio link This is an essential requirement to ensure safety for the radio remote controlled ma chine Messages from the units are coded through an address stored in the S KEY see paragraph 6 2 This address is uniq...

Страница 9: ...ed with some functions that provide high safety levels in order to safeguard the safety of people and property 1 5 1 Stop function The stop function brings the machine to a safe state every time it is necessary to stop it due to a potentially hazardous situation This function is either voluntarily enabled by the user active stop as appropriate or it cuts in automatically and autonomously passive s...

Страница 10: ...tputs related to these commands are wired in series alternatively the SAFETY command s outputs drive the safety device provided on the machine 1 6 Identifying the radio remote control The serial number S N is the only reference to be used to uniquely identify the radio remote control both if maintenance is needed and when providing state ments to competent bodies The serial number S N and other in...

Страница 11: ...ow battery automatic switch off receiving unit not powered all outputs in the receiving unit are disabled if this generates a hazardous sit uation it is necessary that the corresponding commands on the machine are kept active it is not possible to enable or disable the machine commands until the radio remote control is started up again Due to the characteristics of radio propagation i e EM interfe...

Страница 12: ...k assessment draw up protection measures to prevent re duce and report potential hazard situations 2 2 Working conditions To guarantee correct radio remote control operation all current regulations re garding safety at work and accident prevention should be respected All applica ble standards and regulations valid in the user country regarding the use of both the machine and the radio remote contr...

Страница 13: ...f losing balance or tripping Always check that the mechanical operation of the STOP pushbutton is cor rect If it is impossible or difficult to press this pushbutton do not use the radio remote control Only start up the transmitting unit when starting work improper use may cause hazardous situations Never start up or use the transmitting unit in closed spaces with the ma chine not in sight or outsi...

Страница 14: ... 3 After using the radio remote control Switch off the transmitting unit when work is stopped or temporarily inter rupted Do not leave the load hanging even when changing the battery Never leave the transmitting unit unguarded when the S KEY is inserted Always store the S KEY in a safe place each time it is removed from the transmitting unit If this key is lost the radio remote control cannot work...

Страница 15: ...t these procedures and is qualified according to the regulation of the country where the radio remote control is mounted Only if the radio remote control is installed correctly can it be used safely Always follow the instructions provided in the technical data sheet to carry out correct installation Please contact the machine manufacturer or the person who decided upon the installation of the radi...

Страница 16: ... the person in charge of carrying out maintenance on the machine In case of failure emergencies or damaged parts disable the system radio remote control machine until the problem has been completely solved Before any maintenance operation remove the battery from the transmitting unit disconnect power from the receiving unit After any maintenance operation always make sure that commands sent by the...

Страница 17: ...he system is used very frequently some main tenance actions may be required more frequently depending on the decision of the person in charge for safety in the worksite 4 4 2 Daily routine maintenance Before starting to work make sure that the battery housing and the battery contacts are always clean make sure that the gaskets bellows and caps of the actuators joysticks se lectors and pushbuttons ...

Страница 18: ...ed out with the aim of restoring the original us age and working conditions Prior to contacting the support service technicians of the machine s manufactur er read and understand all documents related to the radio remote control and make sure that all the instructions they contain have been accomplished cor rectly follow the instructions to detect possible malfunctions and their origins see chapte...

Страница 19: ...on the transmitting units can be used for a maximum number of operations Replace joysticks pushbuttons and selectors on the transmitting unit be fore they reach the maximum number of operations even though they are still working Replacement prevents possible failures that may lead to loss of safety Actuator Max operations Actuator Max operations 5x106 joystick 5x106 bellows 106 5x106 106 3x106 6x1...

Страница 20: ...rder to carry out machine maintenance When carrying out maintenance operations on the machine always remove the S KEY from the transmitting unit disconnect power from the receiving unit 4 6 Disposal When disposing of a radio remote control give it to the waste separate collecting services in the user s country Please pay particular attention when disposing of batteries apply local rules Do not thr...

Страница 21: ...responding to the command to be performed The user must be properly trained about the symbols on the transmitting unit pan el to be aware of the matching between actuators and movements on the ma chine symbols used are defined by the machine manufacturer according to the functions of the machine Some specific commands may be present on the transmitting unit see paragraph 6 5 5 3 Data Feedback Func...

Страница 22: ...s sive stop function automatically cuts in see paragraph 1 5 1 The green LED on the transmitting unit switches from blinking slowly to fast blink ing The POWER LED on the receiving unit switches from blinking to steady on Press the START pushbutton to start the radio remote control Please note that when the START pushbutton is pressed to start up the ra dio remote control after the radio link had ...

Страница 23: ...tches off The activation of this function and its cut in time are set by the machine manufac turer see technical data sheet 5 5 3 Non stop use The transmitting unit indicates if it has been used for eight hours non stop the red LED blinks and an acoustic signal sounds The transmitting unit automatically switches off after 3 5 minutes from the begin ning of the signal 5 6 Switching off the transmit...

Страница 24: ...plate facing down and their contacts towards the contacts on the trans mitting unit To insert a battery proceed as follows 1 push the battery towards the contacts on the transmitting unit 2 push the battery downwards To remove a battery proceed as follows 3 push the battery towards the contacts on the transmitting unit 4 lift the battery 6 2 S KEY In the transmitting unit the radio remote control ...

Страница 25: ...hen it is necessary to stop the machine immediately when a dangerous condition should occur When the STOP pushbutton is pressed the machine stops active stop see paragraph 1 5 1 and the transmitting unit switches off To start working again after the STOP pushbutton has been pressed 1 make sure that the working and usage conditions are safe 2 turn the STOP pushbutton in the arrow direction to un lo...

Страница 26: ...R This switch is used to modify the movement speed According to the configuration it sets two or three speed levels it increases and or decreases speed These three symbols are used Symbol Meaning This symbol indicates the typical machine s speed This symbol indicates a reduction in the machine s speed the reduction is set by the manufacturer This symbol if present indicates a further reduction in ...

Страница 27: ...en the radio remote control units when working in environments where using radio frequencies is not allowed or is dangerous when a fully charged battery is not available When using the wire control it is not possible to eliminate the electric shock hazard when working near in ground or overhead high voltage elec trical cables DISPLAY pushbutton if the transmitting unit has a display This pushbutto...

Страница 28: ... the cable and the corresponding connec tors are intact The wire control can only be connected and disconnected when the transmitting unit is switched off After connecting or disconnecting the wire control start up the radio remote con trol see paragraph 5 1 to control the machine During operation with wire control radio link is off leave the battery inside the transmitting unit even though the po...

Страница 29: ... no information and or signals coming from it To check that the radio remote control works properly please refer to paragraph 7 3 When the display or the LED array does not work please contact the support service of the machine manufacturer even if no one of the problems indicated in paragraph 7 3 has been detected 7 2 Radio remote controls with wire control Please refer to paragraph 7 3 to check ...

Страница 30: ...Dynamic Series Part A Description warnings and instructions Troubleshooting A 24 ...

Страница 31: ...xpressly approved by the party responsible for compliance could void the user s authority to operate the equipment 2 Frequencies The radio link between the units of Autec Dynamic series radio remote controls is built at one of the frequencies permitted by the US Canadian and Australian standards in force when the system is put on the market Frequency band in dynamic mode 915 928 MHz Frequency band...

Страница 32: ...frequency in the band 915 928 MHz checks that the frequency is free before using it continually changes the working frequency to maintain the radio link even when interference occurs 2 2 Static mode A radio remote control communicating in static mode uses a working frequency in the band 915 928 MHz checks that the frequency is free before using it always works at the same frequency until the stop ...

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Страница 36: ...AUTEC SRL via pomaroli 65 Caldogno VI Italy phone 39 0444 901000 mail info autecsafety com www autecsafety com ...

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