INSTALLATION-MANUAL
Scissor
ASG-3005
ASG-4005
ISSUED 11-02-04
AUTEC Hefbruggen bv
Industrieterrein IJsselveld, Vlasakker 11, 3417 XT MONTFOORT, The Netherlands
Tel: +31 348 477000 Fax: +31 348 475104 Internet: www.autec.nl - E-mail: [email protected]
en/TD-ASG-4005-4
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The electrical system at the
workplace must be protected
according to the applicable
standards.
The wires must be of the following
sizes : in the case of 400 V they
must be at least 2.5 mm
2
fuse max
16A. In the case of 230V 3-phase
supply, the wire size must be at
least 4 mm
2.
The supply cable must be provided
with an earthing wire, and must be
suitable for a firm and final
connection.
Connect the power supply cable to
the control cabinet according to
Fig. 15.
Put the main switch in the “1” position.
Check the direction of rotation of the
motor by pressing the lifting-motion
button. The direction of location must be
anti-clockwise.
FILLING THE HYDRAULIC SYSTEM
Fill the hydraulic system with around 15
litres of hydraulic oil which satisfies the
standard ISO 6743/4 :For example Fina
Hydran TS32 or an equivalent oil.
Test Properties Value
ASTM
DF1298
Density at 20°C
0.8Kg/l
ASTM
D 445
Viscosity at 40°C
32cSt
ASTM
D 445
Viscosity at
100°C
5.43 cSt
ASTM
D 2270
Viscosity index
104 N°
ASTM
D 97
Freezing point
-30°C
ASTM
D 92
Flame point
215°C
ASTM
D 644
Neutralisation
number
0.5 mg
KOH/g
DE-AERATE THE HYDRAULIC
SYSTEM
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Put the main switch in the “1”
position.
Keep the button 1 in the control
cabinet on the underside of the
control panel (fig. 9) and the lifting
button (2) pressed until both the
lifts are in their highest position.
Hold both the buttons down for at
least 20 seconds. Now fill the oil
tank once more to a height of 5
meters.
Fig. 9
CONNECTING THE PNEUMATIC
SYSTEM (Fig.17 )
The pneumatic system to which the lift
is connected must have a water
separator and lubrication system as well
as a pressure reduction valve.
Raise the lift to its highest position.
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Connect the pneumatic hoses to
the connecting points in the control
cabinet according to figure 17.
Now connect the compressed air to
the pneumatic valve.
Check the system for proper
functioning. You can do this by
pressing the lowering-motion
button : the pneumatic protection
will thereby be removed.
Lower the lift fully.
Once more carry out the airing
procedure.
Put the panels back into the control
cabinet.
ALIGNING THE LIFT (Fig. 10)
Raise the lift to height of about 1.6
meters (check whether the
pneumatic-mechanical lock is
working).
Check whether the vehicle-
uploading plates are properly
aligned vertically and horizontally
with respect to the floor and each
other (Figure 10). This is
extremely important for the proper
functioning of the lift. If necessary,
insert packing shims under the
base frame to ensure proper
alignment.
Fig. 10
CHECK THE PHOTO CELL
Check whether the photocell
synchronisation guard is correctly
installed, for which you may proceed as
follows :
1.
Raise the lift to height of
approximately 1 meter.
2.
Cut out a piece of paperboard of
the dimensions 100x100mm, with a
25 mm hole in the middle.
3.
Place the carton in the middle of
the reflection mirror.
4.
Now press the lifting-motion button.
5.
If the lift does not rise, it means
that the lift is not properly aligned.
6.
Aligned the lift once again.
FIXING THE LIFT
The lift can be fixed in two ways,
depending on cassette selected:
1.
Open cassette: Using a concrete
drill, bore holes of 12 mm and 125
mm depth in the floor. Use the
frame of the lift as a template.
Hammer in wedge bolts of the type
TIKM12x100 into the floor see ref.
2 Fig 11. Tighten the wedge bolts
using a torque wrench with a
torque of 45 Nm.
